• Title/Summary/Keyword: steel coil

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A Study on the Durability of a Wedge for Transportation of Rolled Steel Plates Using FEM (유한요소법을 이용한 권취강판 적재운송용 Wedge의 내구성에 관한 연구)

  • Kwac, Lee-Ku;Kim, Hong-Gun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.3
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    • pp.328-335
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    • 2009
  • In order to 1ransport the steel roll coil effectively and safely to the destination, the stability of the steel roll coil which induced the minimum movements during the 1ransportation was s1rongly required. The basic 1ransportation equipment for the steel roll coil such as the wedge is made of 100% imported wood known as the apitong. However, the material characteristic such as the rigidity has caused permanent damages to the steel roll coil and the damaged steel roll coils were not easily restorable. Thus it was unsuitable for other purposes. The introduction of new materials to manufacturing wedges which would have a good recovery performance and thus enable the wedge prevention or reduction to the steel roll coil or any other products during the 1ransportation is needed. Due to the fact that recovering damage of the coil is almost impossible, we have to find the new type of wedge that can substitute the apitong wedge. Therefore, we are going to develop a wedge that does not damage rolled steel coil and has better recovery and softness than existing apitong wedge.

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Stability Analysis of Dunnage for Transportation of a Steel Roll Coil using Powder of Waste Tire and Cord-rubber Scrap (폐타이어 고무분말과 코드-고무 스크랩을 이용한 철재 롤코일 선박운송용 Dunnage 안정성 해석)

  • Kwac, Lee-Ku;Kim, Hang-Woo;Ha, Jae-Ho;Kim, Jae-Yeol;Kim, Hong-Gun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.22-31
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    • 2006
  • When ironwork, especially steel roll coil, is transported to customers, land transportation and sea transportation are usually used. To transport steel roll coil fast and safe without damaging it, it is necessary that the steel roll coil has to be in stable condition. These days, apitong, which is all imported from overseas, is being used to support the steel roll coil, but because of apitong's rigidity, it damages the coil and when the coil is damaged, it is hard to fix. Due to the fact that recovering damage of the coil is almost impossible, we have to find the new type of dunnage that can substitute the apitong. In this paper, the arrays and the kinds of reinforcements, and rectangular type and trapezoid of dunnage will be talked about. The phenomenon of rolling and the impact when the carrier start moving and stop will be talked about as well. Therefore, we are going to develop a dunnage that does not damage ironwork and has better recovery and softness than existing apitong dunnage.

Double-Excitation Type Single Sheet Tester for the Measurement of the Magnetic Characteristics of the Electrical Steel Sheets (전기강판의 자기특성 측정을 위한 2방향 여자 형 Single Sheet tester 개발)

  • Kim, Hong Jung;Koh, Chang Seop;Hong, Sun-Ki;Shin, Pan Seok
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.10
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    • pp.461-469
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    • 2005
  • In this paper, a double-excitation type single sheet tester is developed to measure the magnetic characteristics of the electrical steel sheets. The developed system has the uniform magnetic field area of 20$\times$20mm$^{2}$, and can be applied to the measurement of the magnetic characteristics of the Non-oriented and Grain oriented electrical steel sheets. In the developed system, the magnetic flux density and magnetic field intensity are measured by using B-coil and H-coil, respectively. The B-coil has 1 turn search coil for each direction, and H-coil has 640 and 640 turns for rolling direction and transverse direction on the Im thickness Glass-Epoxy basement, respectively. Through experiments, it Is shown that the system can measure the magnetic characteristics up to 1.87 of magnetic flux density in the rolling direction in case of the Grain oriented electrical steel sheet. The measured results are compared with those measured in Okayama university, .Japan.

A Study on Temperature Variation of Coil on BAF Annealing in HNx Atmospheric Gas (HNx 분위기가스중에서 BAF소둔시 코일의 온도변화에 관한 연구)

  • 전언찬;김순경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1227-1234
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    • 1994
  • A cold spot temperature control system for the batch annealing furnace has been established in order to reduce energy consumption which is essential to improve productivity and stabilize the properties of products. A relationship between annealing cycle time and gas flow rate is developed and also for the variation of coil cold spot temperature with time during heating, and actual temperature measurements at mid-width of each coil during soaking. The results of the temperature variation effect on the cold rolled steel sheet batch annealing are as follows. (1) Cooling rate increasing gradually with increasing atmospheric gas flow, but heating rate is hardly increasing without atmospheric gas component change. (2) In case of short time heating, the slowest heating part is the center of B coil and in case of ling time heating, the low temperature point moves from the center of coil to inside coil. (3) The outside of top coil is the highest temperature point under heating, which becomes the lowest temperature point under cooling. (4) Soaking time determination depends on the input coil width, and soaking time for quality homogenization of 1214 mm width coil must be 2 hours longer than that of 914 mm width coil.

Design of the Current Segment Coil for Accelerating the Magnetic Materials (자성물질을 가속시키기 위한 전류 Segment 코일의 설계)

  • Chung, Byung-Tae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.7 no.4
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    • pp.861-866
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    • 2012
  • The distance optimizing between coil and magnetic materials never be specified in the magnetic materials acceleration using the coil till now. We can know to be the distance which optimizes when being in the half position about the distance of intercoil by the result of the max point on the Differential calculus. Whether several top and bottom current segment coil structures were made and the steel ball in which the current segment coil structure is the magnetic materials could be accelerated in the optimizing distance or not confirmed. When the coil valley current about the mass of the steel ball was known as the experiment and it was but to be the nose consequently it applied to the magnetic materials and magnetic fluid, the optimal distance was solved between the coil and material.

Development of Non-contact Detector for Broken Cords of Steel-Cord Conveyor Belt (컨베이어벨트의 비접촉식 스틸코드파선 검사장치 개발)

  • Yoo, Jae-Sang;Son, Boong-Ho
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2535-2537
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    • 2000
  • In order to detect and monitor the broken cords of steel-cord belt from being damaged by impact of large lump of materials and the corrosion of steel cord, we developed a non-contact magnetic coil detection system. This measures the deterioration of reinforcing cables in steel cord conveyor belt which transport the ores in raw material plant. In this research, magnetic coil sensor of broken-cord detection system has exciting part and sensing part. The broken-cord detection system is operated by supplying a transmitter coil with electric power to generate magnetic field, and then the change of induced voltage is detected in each receiver coils due to resultant magnetic flux effected by the broken steel cords at the inside of the conveyor belt. By the informations such as the position and size of the broken steel cords obtained by SCBMS(Steel Cord Belt Monitoring System), it is expected that not only the span of belt life will be lengthened, but also this system can enable operators to plan scheduled maintenance and prevent the enlargement of damaged parts in steel cord belt at an early stage

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Development of a Crop Drop Detection System for Heated Rolling Process of Steel Mill (열간압연 공정을 위한 철편(鐵片)검출 시스템 개발)

  • Kim, Jong-Chul;Kwon, Tai-Gil;Han, Min-Hong
    • IE interfaces
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    • v.16 no.2
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    • pp.248-257
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    • 2003
  • In a heated rolling process of a steel mill where steel plates are pressed to a sheet coil by spreading and expanding, an irregularly-shaped head portion as well as a tail portion of the sheet coil need to be cropped. Any crop which is not clearly cut and separated from the sheet coil may cause critical damages to the facilities of the following processes. As the cropping process is performed very fast, human eyes are not proper for continuous monitoring of the cropping process. To solve this problem, we have developed a machine-vision based crop-drop detection system. The system also measures lengths of major and minor axes for the crops and thereby determines the proper crop size to minimize steel sheet losses.

Shaking Table Test for Analysis of Effect on Vibration Control of the Piping System by Steel Coil Damper (강재 코일 댐퍼의 배관시스템 진동제어 효과 분석을 위한 진동대시험)

  • Choi, Song Yi;So, Gi Hwan;Cho, Sung Gook
    • Journal of the Earthquake Engineering Society of Korea
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    • v.26 no.1
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    • pp.39-48
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    • 2022
  • Many piping systems installed in the power plant are directly related to the safety and operation of the plant. Various dampers have been applied to the piping system to reduce the damage caused by earthquakes. In order to reduce the vibration of the piping system, this study developed a steel coil damper (SCD) with a straightforward structure but excellent damping performance. SCD reduces the vibration of the objective structure by hysteretic damping. The new SCD damper can be applied to high-temperature environments since it consists of steel members. The paper introduces a design method for the elastoplastic coil spring, which is the critical element of SCD. The practical applicability of the design procedure was validated by comparing the nonlinear force-displacement curves calculated by design equations with the results obtained from nonlinear finite element analysis and repeated loading test. It was found that the designed SCD's have a damping ratio higher than 25%. In addition, this study performed a set of seismic tests using a shaking table with an existing piping system to verify the vibration control capacity on the piping system by SCD. Test results prove that the SCD can effectively control the displacement vibration of the piping system up to 80%.

The Steel Coil Loading and Placement Automation System Development (철강 코일의 선적 및 배치 자동화 시스템 개발)

  • Sang-Hyun, Kim;Woo, Lee;Seung-Hong, Oh;Ju-Wan, Lee;Min-Woo, Son;Won-Jung, Kim
    • The Journal of the Korea institute of electronic communication sciences
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    • v.17 no.6
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    • pp.1259-1266
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    • 2022
  • Stowage planning is an essential process for safe loading by establishing, agreeing on, and systematically implementing a reasonable loading and securing method based on information on cargo, loading/unloading and the ship. In addition, depending on the plan, there may be a difference of about 14% or more in the loading amount per ship, which causes a tolerance rate and leads to an increase in sea freight charges. In this study, work environment and process standards for steel coil shipment, and classification regulations and guidelines related to steel coil shipment were analyzed. In addition, we developed a steel coil loading and placement automation system that derives an optimal loading plan through performance data-based shipping balancing and stability analysis.

A Determination of Design Parameters for Application of Composite Coil Spring in a Passenger Vehicle (승용차 복합재 코일스프링 개발을 위한 설계변수들의 결정)

  • Oh, Sung-Ha;Choi, Bok-Lok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.77-83
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    • 2013
  • This paper presents the feasibility on the application of composite coil spring, which has great interest in the automobile industry. In order to obtain much lighter weight of the composite spring, it will be necessary to optimize the design variables such as fiber angles and diameter of coil, etc. First of all, mechanical properties were measured to consider the effects of FVR and ply angles for carbon fiber composite material. And the shear modulus with respect to ply angles were derived based on twisting angles calculated by torsional beam model. Next we determined the design parameters of composite coil spring, which has equivalent spring rate to the steel coil spring. In order to assess the proposed method, finite element model of the composite spring was developed and analysed to obtain the spring constant. The results showed that static spring rate of the composite spring was in a good agreement with that of steel spring.