• Title/Summary/Keyword: steel clamp

Search Result 20, Processing Time 0.027 seconds

The Performance Evaluation of a Hydraulic and Magnetic Clamp Device Manufactured to Transport with Safety the Curved Steel Plate Required for Shipbuilding

  • Moon, Byung Young;Park, Kwang Bok;Hong, Young Jun;Lee, Sung Bum;Lee, Ki Yeol
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.39 no.5
    • /
    • pp.527-535
    • /
    • 2015
  • As a new technical approach, a hydraulic and magnetic clamp device was attempted to realize a magnetic clamp crane system that uses 8 simultaneously actuating individual hydraulic cylinders. Through this approach, a Sr type of ferritic permanent magnet ($SrO{\cdot}6Fe_2O_3$), not the previously employed electro-magnet, was utilized for the purpose of lifting and transporting the heavy weighted and oversized curved steel plates used for manufacturing the ships. This study is aimed at manufacturing and developing the hydraulic magnetic clamp prototype, which is composed of three main parts - the base frame, cylinder joint, and magnet joint - in order to safely transport such curved steel plates. Furthermore, this research was pursued to conduct a performance evaluation as to the prototype manufacture and acquire the planned quantity value and the development purpose items. The most significant item for a performance evaluation was estimated for the magnetic adhesive force (G) and in this process, a ferritic permanent magnet (Sr type) with 3700~4000 G of residual induction (Br) and 2640/2770 Oe of coercive force (Hc) was utilized. In addition, other relevant items such as hoist tension (kN), transportation time (sec), and the applied load (Kgf) exerted on the hydraulic cylinders were also evaluated in order to acquire the optimum quantity value. As a result of the evaluation, the relevant device turned out to be suitable for safely transporting the curved steel plates.

Performance Evaluation of Hydraulic and Magnetic Clamp Crane for Transporting Curved Steel Plate for Shipbuilding, with Permanent Magnet Applied (영구자석을 적용한 선박용 곡면 철판 이송용 유압식 마그네틱 클램프 이송장치의 성능평가에 대한 고찰)

  • Moon, Byung Young;Lee, Sung Bum;Lee, Ki Yeol
    • Journal of Ocean Engineering and Technology
    • /
    • v.29 no.4
    • /
    • pp.322-330
    • /
    • 2015
  • As a new technical approach, a hydraulic and magnetic clamp device was developed to realize a magnetic clamp crane system by simultaneously actuating eight individual hydraulic cylinders. In this approach, an Sr-type of ferritic permanent magnet (SrO· 6Fe2O3), rather than the previous electromagnet, was utilized for the purpose of lifting and transporting the large curved steel plates used for manufacturing ships. This study had the goal of developing and manufacturing a hydraulic, magnetic clamp prototype composed of three main parts, including the base frame, cylinder joint, and magnet joint, in order to safely transport curved steel plates. Furthermore, this research included a performance evaluation of the manufactured prototype and acquired the purposed quantity value in the performance test. The most significant item, the magnetic adhesive force (G), was evaluated in a performance test, which utilized a ferritic permanent magnet (Sr type) with 3700~4000 G of residual induction (Br) and 2640/2770 Oe of coercive force (Hc). In particular, relevant items such as the hoist tension (kN), transportation time (s), and applied load (Kgf) on the hydraulic cylinders were also evaluated in order to determine the optimum values.

Steel Frame Clamp Deformation and Performance Check based on Clamping Orientation (철골용 클램프 시공방향에 따른 변형 및 성능확인)

  • Mo, Seung-Un;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
    • /
    • v.22 no.2
    • /
    • pp.161-169
    • /
    • 2022
  • The government [3] specifies steel pipe scaffolding as conventional scaffolding and is promoting the installation of system scaffolding, an integrated work platform, and avoidance of the use of steel pipe scaffolding as much as possible. However, in places where equipment cannot enter, such as power plants and plant sites, places the structure is complex, and places where scaffolding cannot be stacked on the ground, there is no choice but to install steel pipe scaffolding. When installing steel pipe scaffolding on an H-beam structure at a high place, the performance of the steel frame clamp is very important in order to form a work space which workers can work safely. In this study, the displacement magnitude and tensile load of members in each installation direction of the clamp for steel frame were verified through performance tests and structural analysis modeling. As a result, it was confirmed that the performance for each installation direction satisfies the safety certification standard tensile load of 10,000N. Although the performance value is satisfactory, deformation of the attachment pressing bolt was verified and was confirmed to have minimal deformation. Thus, to ensure the load is properly to the attachment body, the clamp for a steel frame must be installed in the direction in which the load is transmitted.

The Effect of Preventing Lateral Deformation of the Clamp Type Steel Damper in Rocking Behavior (록킹 거동을 하는 꺽쇠형 강재 댐퍼의 횡변형 방지 효과)

  • Lee, Hyun-Ho
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.25 no.5
    • /
    • pp.141-148
    • /
    • 2021
  • In this study, the technology to prevent lateral deformation of steel dampers was reviewed and applied to the clamp type dampers. As for the experimental method, the rocking behavior was applied as in the previous study. The evaluation variables are the existing research results (SV-260) without lateral deformation prevention details and the test results (V-1, V-1R) with lateral deformation prevention details. Where, V-1 is the lateral deformation prevention detail at the lower part of the damper, and V-1R is the lateral deformation prevention detail at the lower part and upper part of the damper. As a result of evaluating the moment, drift ratio, and energy dissipation capacity relative to SV-260 at the time of maximum load, the maximum moments of V-1 and V-1R were increased by 1.22 times and 1.36 times compared to SV-260, and the maximum drift ratio increased by 2.41 times and 2.92 times. In addition, the energy dissipation capacity also increased by 1.39 times and 1.52 times, respectively. Therefore, the application of lateral deformation prevention details to the steel damper was evaluated as appropriate.

Laser Line Welder for Continuous Operation of Cold-rolled Steel Coil (초극박재 냉연코일의 연속조업을 위한 Laser Line Welder)

  • Choi, Jun
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.24 no.1
    • /
    • pp.31-37
    • /
    • 2015
  • A laser line welder using a solid-state laser (Yb:YAG) has been manufactured for joining ultra-thin cold-rolled steel coils in steelworks. The coils to be welded primarily range from 0.15 to 0.3 mm in thickness and 800 to 1,100 mm in width. Because the steel plate is extremely thin, it is very important to control the stop positions of the clamp at cutting and welding points. In this study, both hydraulic proportional control valves and LVDT sensor embedded cylinders were used to precisely control and monitor the positions of clamps with complementary stoppers. As a result, the positions could be controlled within an error of ${\pm}30{\mu}m$. Erichsen cupping tests on the welded joints show that the Erichsen index ranges from 4.4 to 4.6 mm. Furthermore, the tensile strength of welding points is comparable to that of the base metal.

Strengthening of T-beams using external steel clamps and anchored steel plates

  • Yunus Dere;Yasin Onuralp Ozkilic;Ali Serdar Ecemis;Hasan Husnu Korkmaz
    • Steel and Composite Structures
    • /
    • v.48 no.4
    • /
    • pp.405-417
    • /
    • 2023
  • In order to strengthen the reinforced concrete T-beams having insufficient shear strength, several strengthening techniques are available in the literature. In this study, three different strengthening strategies were numerically studied. First one is affixing steel plates to the beam surfaces. Second one includes tightening external steel bars vertically similar to beam stirrups. The last one is simultaneous application of these two strengthening procedures which is particularly proposed in this work. Available experimental test series in the literature were handled in the study. Finite element (FE) models of reinforced concrete beam specimens having sufficient (Beam-1) and low shear capacity (Beam-2) were created within ABAQUS environment. Strengthened beams with different techniques were also modelled to reflect improved shear capacity. FE simulations made it possible to investigate parameters that were not examined during the previous experimental studies. The results of the analyses were then compared and found consistent with the experimentally obtained data. Experimental and FEM analysis results are in agreement between 1% (closest) and 6%. (maximum). Beam-2 was stregthened with 5 new porposed methods. The rate of increase in shear strength varies between 33% and 64%. It was found that, the strengthening techniques were fairly useful in improving the shear capacity of the considered girder. The model with the proposed strengthening alternative has accomplished a higher load carrying capacity, ductility and stiffness than all of the other models.

The mobile and modular GFRP-membrane-structure with the new innovative connection system (새로운 GFRP접합 시스템을 이용한 멤브레인 파빌리옹)

  • Knippers, Jan;Park, Don-U;Hub, Alexander;Hwang, Kyung-Ju
    • Journal of Korean Association for Spatial Structures
    • /
    • v.5 no.2 s.16
    • /
    • pp.7-15
    • /
    • 2005
  • Currently, the structural material, namely glass fiber reinforced polymer (GFRP) is focused on innovative structure due to lightness, excellent workability and noncorrosive characteristics, etc. However, the lack of GFRP connection technology produces only an imitation of steel and wood structures. This uses univentive design principles as well as unsuitable material applications, causes tons of surplus of materials to be wasted, and results in uneconomical structures, because the characteristics between steel and GFRP are completely different. Thus, this research develops the new, innovative GFRP connection system with considerations of the characteristics of GFRP and adopts it to a mobile und modular membrane pavilion.

  • PDF

Study on Tension and Thermal Properties of Corrosive-fractured Steel Sleeve (강 슬리브 파단 직선 슬리브의 장력 및 열적 특성 분석 연구)

  • Ahn, Sang-Hyun;Kim, Byung-Geol;Kim, Sang-Shu;Sohn, Hong-Kwan;Kim, In-Pyo;Kim, Sung-Kyu
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.21 no.11
    • /
    • pp.1036-1041
    • /
    • 2008
  • According to previous report, aged sleeves of old transmission line showed several defaulted installation patterns, which was biased or corrosive-fractured of steel sleeve installed cases. These defects can cause serious accidents such as rapid increasing of sag or falling out of overhead conductor from sleeves. Consequently, the defects lead to the major power outage. Corrosion of steel sleeve is a typical defect by aging of sleeves. And it occupied almost 25 percent of investigated aged sleeves. This paper studied thermal properties and tension for ACSR conductor in case of fractured steel sleeve model by corrosion. The temperature distribution within overhead conductor has a specific gradient. Thermal properties of splice connectors(sleeve and clamp) showed normal behavior. However, mechanical properties were worse than normal sleeves. The detailed results were presented in the text.

Strengthening of reinforced concrete beams using external steel members

  • Demir, Ali;Ercan, Emre;Demir, Duygu Donmez
    • Steel and Composite Structures
    • /
    • v.27 no.4
    • /
    • pp.453-464
    • /
    • 2018
  • The objective of this study is to devise an alternative strengthening method to the ones available in the literature. So, external steel members were used to enhance both flexural and shear capacities of reinforced concrete (RC) beams having insufficient shear capacity. Two types of RC beams, one without stirrups and one with lacking stirrups, were prepared in the study. These beams were strengthened with external steel clamps devised by the authors and with external longitudinal reinforcements. Although the use of clamps alone didn't have a significant effect on the load carrying capacity of the tested beams, the ductility increased approximately tenfold and the failure behavior changed from brittle to ductile. Although the use of clamps and longitudinal reinforcements together did not significantly increase the ductility of the beams, it approximately doubled their load capacities. The results of the experimental study were compared to the ones obtained from nonlinear finite element analysis (NLFEA) and it was observed that they were compatible. Finally, it can be concluded that the devised method could be applied to structural members as an alternative to methods in application due to lightness, low-cost, easy applicable and reliable.

The Study on Aged Sleeves for Old Transmission Lines (노후 송전선로의 가공송전선 직선 슬리브 분석 연구)

  • Kim, Byung-Geol;Kim, Shang-Shu;Sohn, Hong-Kwan;Park, In-Pyo;Jang, Tae-In;Kim, Jin-Han
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.20 no.11
    • /
    • pp.1009-1014
    • /
    • 2007
  • A detailed study on aged sleeves for old transmission lines was carried out to clarify the deterioration of sleeves and the condition of installation. A lot of removed aged sleeves from transmission lines were investigated. Many biased installed cases and corrosion of steel sleeve part were found. These defects can cause a serious accident such as blackout during operating. The temperature distribution within sleeve of ACSR conductor was precisely measured and examined, conducted as part of series of studies on large currents in transmission lines. According to measurements of the conductor temperature near a joint(sleeve and clamp), the electrical resistance of joint is lower than that of the same length conductor. The detailed results were presented in the text.