• 보존과학연구
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• 통권13호
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• pp.37-58
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• 1992

Iron artifacts from Busǒ Sansǒng inffered to late Baikjae periodwere studied on the aspects of metallugy. These materials were the largest size ever since excavated. From the analytical results these artifacts were found to be pureiron system without impurities or hypo-eutectoid steel system in below 0.3% in carbon contents. From the content of phosphorus in the range of 0.03∼0.05% as aim purity it was shown that charcoal were used for making these iron artifacts from sponge iron not fusion method. By observing metallugical structure it was found that iron artifacts was manufactured by repetitive folding and hammering forging method and some by heating method for adding carbon with cool water. This method were to improve the quality of the soften steel to harden one. In addition to those above repetitive hammering method eliminated the nonferrous materials such as slag inclusion and remained relatively pure ferrite.

• 자원환경지질
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• 제41권5호
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• pp.497-507
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• 2008

본 연구는 국내 5대 수출 품목 중 하나이며, 국내 주요 수출품의 원자재로서 지속가능한 자원관리의 파급효과가 큰 철강을 대상으로 히든플로우와 물질집중도를 MIPS방법론을 이용하여 정량화하였다. 2005년에 4.8천톤의 철강재와 17.6백만달러(2000년 기준)의 부가가치를 생산하기 위해 71백만톤의 윈재료와 18백만Toe의 에너지를 사용하였다. 이러한 원재료와 에너지사용으로 인한 천연자원사용량은 TMR(total Material Requirement, 총물질요구량) 245백만톤, water 1524백만톤, air 34백만톤이었다. 그리고 material intensity, 즉 철강재 1톤을 생산하기 위해서 TMR 4.3톤, water 28톤, air 0.5톤의 자연자원이 사용되었다.

• 한국습지학회지
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• 제25권4호
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• pp.291-296
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• 2023

철강산업의 산 회수설비에서 발생하는 염화수소 가스를 처리하기 위하여 마이크로버블을 발생할 수 있는 습식스크러빙 장치(DIWS)가 도입되었다. 산 회수 설비에서 발생하는 염소가스는 수소 가스와 결합하여 염화수소 가스의 농도를 50% 정도 증가시켰다. DIWS장치에 염소 제거를 위한 Na₂S₂O₃를 투입한 이후의 유입수 염화수소 가스 농도는 13.1 ~13.4 ppm, 유출수는 1.5~1.7 ppm이었고, 제거율은 87.5~88.8%로 안정되게 유지하였다. DIWS는 대기배출기준을 안정적으로 만족함에 따라 현장 적용에 적용할 수 있는 공정으로 판단된다.

• Journal of Electrical Engineering and Technology
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• 제9권6호
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• pp.2013-2018
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• 2014

According to the manufacturing process of the laminated stator core for an inserted permanent magnet synchronous motor (IPMSM), the iron loss may be different. It is because the mechanical stress imposed to electrical steel sheet is strongly dependent on the manufacturing process. This paper proposes a new iron loss measurement algorithm which utilizes the induced voltage of a search coil and exciting current. The method is effective even when the distribution of magnetic flux density is not uniform along the magnetic flux path as well as uniform. The developed iron loss measurement system is applied to bonded- and embossed-type segmented stator cores of an IPMSM, and the iron losses are quantitatively compared.

• Corrosion Science and Technology
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• 제19권3호
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• pp.146-155
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• 2020

To elucidate the effect of heat inputs on phase transformation and resistance to intergranular corrosion of F316 austenitic stainless steel (ASS), thermodynamic calculations of each phase and time-temperature-transformation diagram were conducted using JMaPro simulation software, oxalic acid etch test, double-loop electrochemical potentiokinetic reactivation test (DL-EPR), field emission scanning electron microscopy with energy dispersive spectroscopy, and transmission electron microscopy analyses of Cr carbide (Cr₂₃C₆), austenite phase and ferrite phase. F316 ASS containing a relatively low C content of 0.043 wt% showed a slightly sensitized microstructure (acceptably dual structure) due to a small amount of Cr carbide precipitated at heat affected zone irrespective of heat inputs. Based on results of DL-EPR test, although heat input was increased, the ratio of I_r to I_a was only increased very slightly due to a slight sensitization. Therefore, heat inputs have little influences on resistance to intergranular corrosion of F316 austenitic stainless steel containing 0.043 wt% C.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.325-329
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• 2002

This study targets mainly to reduce the manufacturing costs of cam spindles and manufacturing of mechanical components with longer service durations through application of surface engineering techniques on cam spindles. Within the frame of this study, we have attempted to establish the performances of cam spindles manufacture from forged steel and SGCI, through performance of wear tests in plate-disk system, metalographic investigations, SEM imaging, EDS analyses and micro hardness scans on test samples having the same sizes with original cam that once obtained from casting of Spherical Graphite Cast Iron (SGCI) are subjected partially to Boronising and partially to hardening in a salt solution and cam spindles currently manufactured from CK 45 through cauterization based reshaping.

• 한국주조공학회지
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• 제25권4호
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• pp.161-167
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• 2005

The experiment of hot dip interaction tests was carried out in order to study the formation behavior of interfacial reaction layer between as-received STD61 hot work tool steel and a commercial pure aluminum melt, Al-xwt.%Fe(x=0.2, 0.5, 0.8 and 1.1) alloys melt and Al-xwt.%Si(x=1.0, 4.0, 7.0 and 10.0) alloys melt, respectively. The results show that the reaction layer, over 300 ${\mu}m$ in thickness, is easily formed by the dissolution of silicon from as-received tool steel. When the iron content in the aluminum alloy is higher than 1.1 wt.%, the thickness of reaction layer decreases below 180 ${\mu}m$ by preventing iron dissolution from the tool steel. The silicon dissolved from tool steel acts as a strong promoter on the formation of reaction layer, but the alloyed silicon in molten aluminum alloys acts as an inhibitor on the formation of reaction layer.

• Journal of Magnetics
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• 제3권3호
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• pp.69-73
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• 1998

A drum type magnetic separator was designed and optimized by computer simulation. The separator consisted of rotating outer shell of drum, magnetic flux generator drum which was assembled with numbers of disk type magnet holders, and drum axis around which the magnet holders were fixed. NdFeB magnet blocks were inserted into the disks, and the disks were assembled layer by layer along the drum axis. Magnetic circuits of the separator were simulated on the basis of highest magnetic strength, least cost, and high yield of separation by using a Vector Field S/W employing the Opera-2D program. The separator proved a separation yield of 95% in removing fine iron-base particles, and installed at Hot Rolling Mill of Pohang Iron & Steel Co. In Korea.

• 자원리싸이클링
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• 제28권3호
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• pp.21-25
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• 2019

The utilization of incineration ash from municipal waste must be promoted to solve the social problem on the shortage of final disposal site. In this research, metals should be recovered to avoid the damage of the crushing machine during the utilization of incineration ash in cement industry. In fact, incineration bottom ash from municipal waste contains iron in 3-5%. Nonferrous metal and stainless steel in 1% is also included. The research and development on the physical recovery process was performed not only to remove the metals but also to recover high grade products. Metals were separated from incineration ash in Maruya Co. Ltd.. In fact, iron scrap recovered by magnetic separation can be selled. After that, mixed metal was separated from incineration ash using screen. In this research, mixed metal tried to divided copper, aluminum, brass and stainless steel using drum type magnetic separation, eddy current separation and high magnetic separation. As a result, recovered iron had an 80% for the grade. Aluminum was recovered by eddy current separation without copper and brass.

• 한국주조공학회지
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• 제12권4호
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• pp.305-316
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• 1992

Steel and iron castings made with expandable polystylene (referred to hereafter as EPS) patterns are often affected by distinctive defects associated with incomplete decomposition of the EPS as the molds are filled with metal. The effects of practical factors on carbon pick-up were investigated on the specimens, by taking successive layers of swarf and analysis, whereas the lustrous carbon is determined by using combustion analysis. The quality of the castings, with particular reference to carbon pick-up in low carbon steel and lustrous carbon on gray iron, is further influenced to a significant extent by such practical factors as reduced pressure, the pouring temperature, the density of EPS pattern, the additive in coating and in pattern and the casting thickness. The rate at which carbon pick-up and lustrous carbon deposites are formed can be reduced by reducing the density of the pattern and also reducing pressure, especially by adding $Na_2CO_3$ in coating and in pattern to promote $CO_2$ evolution. The upper parts of castings obtained using EPS patterns are slightly higher in carbon pick-up and in lustrous carbon than other parts.