• Title/Summary/Keyword: stability of turning

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Development of a Tool Life Prediction Program for Increasing Reliability of Cutting Tools (공구의 신뢰성 향상을 위한 수명 예측 프로그램 개발)

  • Kim Bong-Suk;Kang Tae-Han;Kang Jae-Hun;Song Jun-Yeob;Lee Soo-Hun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.1-7
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    • 2005
  • The prediction for tool life is one of the most important factors for increasing reliability, stability, and productivity of manufacturing system. This paper deals with a tool life prediction method in view of reliability assessment for cutting tools. In this study, flank wear was focused among multi-factors deciding the tool wear state. First, tool life was predicted by correlation between flank wear and cutting time, based on the extended Taylor tool life equation of turning, including parameters of cutting speed, feed rate, and cutting depth. Second, each of cutting conditions of end-milling was equivalently converted to apply ball end-mill data to the extended Taylor equation. The web-based prediction program for tool life was developed as one of reliability assessment programs for machine tools.

A Study on the Noise Generation Cause and Vibration Damping Characteristics of Shock Absorber (쇼크 업소버의 소음 발생 요인과 진동감쇠 특성에 관한 연구)

  • 신귀수;김경모;박태원;이기형;정인성
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.102-112
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    • 1998
  • Shock absorber has a great influence on the performance of the vehicle(ride comfort, manipulation, noise, vibration, turning, stability). Therefore, in this study we consider theoretically about general damper, variable damping oil damper, the control of vehicle Characteristics for the suspension, and undesirable phenomenon. And we measured the vibration/noise characteristics of shock absorber for the real car experimentation, strain change, and noise characteristics of shock absorber using experimental equipment. The study of domestic company and research institute on the vehicle shock absorber is active, but that of basis is not. So we think that they should be accomplished actively. Therefore, this paper will develop theoretical system on the vibration/noise characteristics of shock absorber by theoretical consideration and experimental result analysis of dynamic characteristics of shock absorber that were accomplished in this study. Then we will use it as the optimistic design data for shock absorber development.

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The Effect of Surface Roughness on Cutting Tool Shape in CNC Lathe C-Axis Turn-mill Machining (CNC선반 C축 Turn-mill 가공에 있어서 절삭공구형상이 표면 거칠기에 미치는 영향)

  • Lee, Soon-kwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.62-68
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    • 2017
  • Since the aircraft parts industry is a high-value-added industry, mass production order production, and the hundreds of thousands. Therefore, parts produced However, since these parts require high reliability and stability, a high degree of precision is required. In Korea, there on the roughness of the machined surface in cutting process. However, research on the surface roughness characteristic obtained by which is widely used for aircraft parts is still insufficient in Korea. The purpose of this study is to investigate the effect of turning tool rotation speed and X axis feed rate on the surface roughness of cutting tools in CNC lathes during cutting of aluminum alloy 7075.

Stabilization of Modified Deceleration Mode for Improvement of Low-energy Ion Implantation Process (저 에너지 이온 주입의 개선을 위한 변형된 감속모드 이온 주입의 안정화 특성)

  • 서용진;박창준;김상용
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.3
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    • pp.175-180
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    • 2003
  • As the integrated circuit device shrinks to the deep submicron regime, the ion implantation process with high ion dose has been attracted beyond the conventional ion implantation technology. In particular, for the case of boron ion implantation with low energy and high dose, the stabilization and throughput of semiconductor chip manufacturing are decreasing because of trouble due to the machine conditions and beam turning of ion implanter system. In this paper, we focused to the improved characteristics of processing conditions of ion implantation equipment through the modified deceleration mode. Thus, our modified recipe with low energy and high ion dose can be directly apply in the semiconductor manufacturing process without any degradation of stability and throughput.

A study on the Estimate of Weld Bead Shape and the Compensation of Welding Parameters by Considering Weld Defects in Horizontal Fillet Welding (수평필릿용접시 용접부형상의 예측과 용접결함발생시 적절한 용접변수의 보상에 관한연구)

  • 김관형;이상배
    • Journal of the Korean Institute of Navigation
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    • v.23 no.4
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    • pp.105-114
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    • 1999
  • Generally, though we use the vision sensor or arc sensor in welding process, it is difficult to define the welding parameters which can be applied to the weld quality control. Especially, the important Parameters is Arc Voltage, Welding Current, Welding Speed in arc welding process and they affect the decision of weld bead shape, the stability of welding process and the decision of weld quality. Therefore, it is difficult to determine the unique relationship between the weld bead geometry and the combination of various welding condition. Due to the various difficulties as mentioned, we intend to use Fuzzy Logic and Neural Network to solve these problems. Therefore, the combination of Fuzzy Logic and Neural network has an effect on removing the weld defects, improving the weld quality and turning the desired weld bead shape. Finally, this system can be used under what kind of welding recess adequately and help us make an estimate of the weld bead shape and remove the weld defects.

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Dynamic Stability of Cutting System in Lathe Turning (선삭에서 절삭계의 동적안정성 향상에 관한 연구)

  • Chung, Joon-Ki;Lee, Hyung-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.1 no.2
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    • pp.33-40
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    • 1984
  • Chatter is a relative vibration between workpiece and tool in machining of metals, and is an important limiting factor of production rate and surface quality, and also reduces the life of machine-tool itself and its tool. In this study, in order to suppress the machining chatter, the spring and the rubber damper are adopted to the tool post of a lathe. The results obtained in this experimental study are summarized as follows. 1. The spring and the damper employed in the tool post for the suppression of chatter increase the maximum chatter-free depth of cut and optimum values found for spring constant and compressive strain are 95kg/mm, 0.1954 respectively. 2. On the optimum condition resulting in this experimental study, the modified tool post increased 6 times in the maximum chatter-free depth of cut as compared with the conventional tool post.

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Optimal Force Distribution for Quadruped Walking Robots with a Failed Leg (고장 난 다리가 있는 사족 보행 로봇을 위한 최적 힘 배분)

  • Yang, Jung-Min
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.3
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    • pp.614-620
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    • 2009
  • The force distribution in multi-legged robots is a constrained, optimization problem. The solution to the problem is the set points of the leg contact forces for a particular system task. In this paper, an efficient and general formulation of the force distribution problem is developed using linear programming. The considered walking robot is a quadruped robot with a locked-joint failure, i.e., a joint of the failed leg is locked at a known place. For overcoming the drawback of marginal stability in fault-tolerant gaits, we define safety margin on friction constraints as the objective function to be maximized. Dynamic features of locked-joint failure are represented by equality and inequality constraints of linear programming. Unlike the former study, our result can be applied to various forms of walking such as crab and turning gaits. Simulation results show the validity of the proposed scheme.

Development of Hydraulic Simulation Model for ESP Real Time Simulation (전자식 차체 자세제어 장치 실시간 시뮬레이션을 위한 유압 모델 개발)

  • Cheon, Se Young;Choi, Seong Woong;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.36-42
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    • 2019
  • The ESP (Electronic Stability Program) is an active control system that controls the posture of the vehicle by sensing the unstable state of the vehicle during braking, driving, or turning. The system works if the vehicle becomes unstable and it is very dangerous to develop it in the actual vehicle. For this reason, many studies have been carried out on the method of developing with simulation such as SIL / EIL. Some advanced companies have already applied it to the product development process. In this study, ESP hydraulic system and braking device model were constructed using SimulationX to build ESP SIL / EIL model. The hydraulic system model was constructed using the actual design parameters and the performance of the hydraulic model was verified by comparing with the actual vehicle test.

The Stable Position Control of Hybrid type Linear Pulse Motor by Digital PI Control (디지털 PI 제어에 의한 HLPM의 안정된 위치제어)

  • Youn, Shin-Yong;Baek, Soo-Hyun;Kim, Yong;Kim, Cherl-Jin;Maeng, In-Jae
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.10
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    • pp.637-645
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    • 2000
  • This study was represented the improvement of the flexible position control for linear motion of hybrid type linear pulse motor(HLPM). The driving method used a minute 125 microstep drive instead of full step drive method. The digital control method was applied to the PI control for more stable position control, at this time the PI control parameters have gained by a Ziegler-Nichols turning method. The loop transfer function of control system was combined with both motor transfer function and digital PI control equation. Such, the proper for digital PI control system is verified to through the simulation and experimental result of the stability step response and bode plot with proper gain and phase margin.

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The Posture Control of One-wheel Unicyle Robot Using Partial Feedback Linearization (부분 피드백 선형화를 이용한 One-wheel Unicycle Robot의 자세 제어)

  • Kim, Jin-Seok;Cho, Young-Jin;Kim, Young-Tark
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.4 s.193
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    • pp.68-75
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    • 2007
  • In this study, the ultimate goal is to acquire stability when turning around efficiently by using the controller which is applied partial feedback linearization of One-wheel Unicycle Robot. When moving around, linear controller could result in unstable factor according to widening operation range. So in order to reduce instability, 1 have developed Non-linear Controller using Partial Feedback Linearization. Compared with linear controller, Non-linear Controller guarantees the superiority of Regulating Control and Tracking Control in direct and also revolution motion of Robot. I'm sure of the Non-linear controller performance through many experiments.