• 제목/요약/키워드: sprocket

검색결과 52건 처리시간 0.027초

고부하 롱피치 롤러체인과 스프라켓 접촉 위치에 따른 하중분석에 관한 연구 (Study on the Load Analysis in Accordance with the Contact Position between a High-Load Long-Pitch Roller Chain and Sprocket)

  • 김창욱;박승빈;송정일
    • 한국기계가공학회지
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    • 제16권1호
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    • pp.51-57
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    • 2017
  • In the present study, the long-pitch roller-chain of a continuous ship unloader is studied. It is the vertical excavating and transporting the cargo has carried in bulk amount. The size of the pitch in the long-pitch roller chain is about 350 mm. The finite element technique is used for the structural safety of the roller chain. The objective of the study is to perform a dynamic analysis of the load at the point of contact with the sprocket of the roller chain, and analyze each point in the stress of the chain's components by using load. From the tooth sprocket optimization analysis, the results show an optimal design. Static structural analysis was safe. Contact analysis results show the greatest stress on the sprocket. By increasing the tooth size, the stress was reduced.

저낙차용 수차의 동력전달 스프로켓 휠 이의 하중분포 해석 (Load distribution analysis of a sprocket wheel tooth for a low head hydro-turbine power transmission system)

  • 강용석;김현수;김현진
    • 대한기계학회논문집
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    • 제18권5호
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    • pp.1087-1095
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    • 1994
  • Chain drive power transmission system was developed for a low head hydro-turbine which generates power by energy transformation on the turbine blades attached to chains. Also, experimental and theoretical analysis for the sprocket wheel tooth load distribution were performed. The tooth load was measured by the specially designed load sensor. It was found that the tooth load distribution for the steady state operation was in good accordance with the quasi-static state results showing the peak load at the final meshing tooth. The trend of the experimental results agreed with the theoretical results based on the spring model analysis and difference in the magnitude of the maximum tooth load was considered to be the effect of the variable spring constant due to the moving contact point between the roller and sprocket wheel tooth.

창의적 문제 해결이론(트리즈)을 이용한 자전거용 무단 변속장치의 개발 (A Study on the Development of a Continuously Variable Transmission for Bicycles by Theory of Inventive Problem Solving (TRIZ))

  • 이건상;최준호;유병철
    • 한국정밀공학회지
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    • 제24권7호
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    • pp.75-82
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    • 2007
  • This paper represents a study on the development of the conceptual design for the bicycle transmission by TRIZ. At first the problem of the transmission of commercial bicycles was analyzed. The problem was defined as "the variable sprocket pitch diameter with respect to the tension change of chain". The conceptual solutions were derived by Su-Field Model Analysis, IFR(Ideal Final Result), SLP(Smart Little People), and Contradiction Matrix. The here developed sprocket prototype shows the automatic change of sprocket pitch diameter with the tension change of chain.

이산화 체인 모델을 이용한 자전거 변속 과도상태 해석 (A Transient Analysis in Bicycle Shifting using A Discrete Chain Model)

  • 김정윤
    • 산업경영시스템학회지
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    • 제36권4호
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    • pp.25-30
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    • 2013
  • This article deals with the transient analysis in bicycle shifting using a discrete chain model. Among the various components of a bicycle, we focused in the power-transmissions on the contact points between the chain element and sprocket. And by imposing kinematic motions on the front and rear derailleurs, we analyzed the shifting mechanism for increasing the rotational speed of rear wheel. In order to build the dynamic analysis model, we first tore down the real bicycle and measured each component's design parameters. Then we made 3-dimensional CAD models for each component related to the power transmission of a bicycle. Using the converted 3-dimensional dynamic model for the simulation program, we performed non-shifting and shifting dynamic analysis. As a result, we investigated the dynamic behaviors of a discrete chain model focused on the interaction between the chain and sprocket wheel.

복합 Fine Blanking 공정을 이용한 Chain Sprocket 개발을 위한 연구 (Research for The Chain Sprocket Produce by Fine Blanking)

  • 강태호;김인관;조광수;김영수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1597-1600
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    • 2003
  • Fine-Blanking is an advanced and precision stamping process, by which a component with precise geometry and smooth cut surface can be produced without any further major secondary operations. By applying the Fine-Blanking technology, the significant improvement of the component should be obvious. As the components are with good shape, smooth surface and precise size, they can be ready for assembly without any further secondary operations. The productivity is increased, the production cycle time and the component cost are significantly reduced. We apply the fine-Blanking for chain sprocket. And do Mecanical test for compress strenth. impaact, roughness, Brinell hardness, dimensional stability.

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다물체로 구성된 궤도차량에 대한 동적 해석(II) : 비선형 접촉력 모듈 개발 (Dynamic Analysis of Multibody Tracked Vehicles(II) : Development of the Nonlinear Contact Force Module)

  • 신장호;최진환;이승종
    • 한국자동차공학회논문집
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    • 제6권4호
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    • pp.24-31
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    • 1998
  • In this study, a procedure is presented for the dynamic analysis of a multibody tracked vehicle system. The planar vehicle model used in this investigation is assumed to consist of two kinematically decoupled subsystems. i.e., the chassis subsystem and track subsystem. The chassis subsystem includes the chassis frame, sprocket, idler and rollers, while the track subsystem is represented as a closed kinematic chain consisting of rigid links interconnected by revolute joints. The nonlinear contact force modules describing the interaction between track links, and sprocket, idler, rollers and ground will be developed.

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유연생산 시스템 구축을 위한 공작물 자동교환 유닛의 상하 이송 기구 설계에 관한 연구(파트 1) (A Study on the Design of Upward and Downward Traverse Units in an Automatic Object Changer Unit to Establish a Flexible Production System (Part 1))

  • 박후명;강진갑;이용중;하만경
    • 한국기계가공학회지
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    • 제7권2호
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    • pp.45-51
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    • 2008
  • The objective of this study is to develop an automatic object changer unit to improve processing problems existed in the conventional horizontal machining center. In order to perform this objective, a upward and downward traverse unit in which a unit that consists of a motor and reducer, chain and sprocket wheel, and upper and lower base employed in an automatic object changer unit performs sliding contact motion in a frame was designed. To achieve this design, constraint conditions for the upward and downward traverse unit first designed. Then, an operation mechanism was designed and that was introduced as a sum of kinetic energy for the sprocket wheel and upper and lower base based on the moment of inertia, which is the kinetic energy of the converted upward and downward traverse unit in the side of the reducer. In addition, The work required to rotate the converted upward and downward traverse unit in the side of the reducer by one revolution can be calculated using the sum of work that is required in the sprocket wheel and upper and lower base that is a part of the upward and downward traverse unit. Furthermore, the converted equation of motion in the side of the motor can be introduced using the equation of motion using the converted upward and downward traverse unit in the side of the motor. Then, Then, a proper motor can be determined using predetermined specifications employed in the motor and several parameters in the upward and downward traverse unit in order to verify such predetermined specifications. Also, a design of a horizontal traverse unit that performs sliding motion on a upward and downward traverse unit and simulation that verifies the results of this design are required as a future study.

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유한요소해석을 통한 스프라켓의 유도경화 해석과 실험에 의한 경화 깊이에 대한 연구 (Study on Hardening Depth by Induction Hardening Analysis of Sprocket Using FEA and Experiment Results)

  • 최진규;남광식;김재기;최호민;염상훈;이석순
    • 한국정밀공학회지
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    • 제33권5호
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    • pp.393-400
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    • 2016
  • High frequency induction heating (HFIH) is used in many industries and has a number of advantages, including reliability and repeatability. It is a non-contact method of providing energy-efficient heat in the minimum amount of time without using a flame. Recently, HFIH has been actively studied using the finite element method (FEM), however, these studies only focused on the accuracy of the analysis. In this paper, we can measure joule heat distributions by the electromagnetic analysis for HFIH and the temperature distribution from the heat transfer analysis by applying joule heat for a sprocket. The sprocket is heated over $850^{\circ}C$ due to joule heat and then cooled to under $200^{\circ}C$ by using cooling $20^{\circ}C$ water. These processes were used to calculate the FEM and then compared to our experimental results. The calculated outcome may be used to predict hardening depth in HFIH.

정밀이송을 위한 캠-슬라이더 메커니즘 구조의 테이프 피더에 관한 연구 (A Study on the High Precision Tape Feeding Device with Cam-slider Mechanism)

  • 전병철;조명우;강성민;이수진;최진화
    • 한국정밀공학회지
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    • 제23권4호
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    • pp.132-138
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    • 2006
  • A tape feeder is an important part to supply a micro chip such as 1005 and 0603 components in SMT process. Traditional sprocket wheel type feeder has several problems such as backlash and indexing errors, low compatibility and confidence. However, it is very difficult to solve such problems due to the inevitable fraction defectives of sprocket wheel. Thus, the object of this works is to develop a linear type high precision tape feeding system using cam-slider mechanism. The proposed cam-slider mechanism is composed of several links and a plate, pneumatic actuator is used to generate linear motion. The proposed mechanism has distinct advantages over the conventional mechanism. It has reduced feeding errors, long lift-cycle, and slim width. As a result, the developed tape feeder using cam-slider mechanism shows special characteristics far high precision feeding for chip-mounters.