• 소성∙가공
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• 제22권6호
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• pp.303-309
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• 2013

Spring-back of MS1470 steel sheets was numerically predicted using a non-linear kinematic hardening material behavior based on the Yoshida-Uemori model. From uniaxial tension and uniaxial tension-compression-tension data as well as the uniaxial tension-unloading-tension data, the parameters of the Yoshida-Uemori model were obtained. For the numerical simulations, the Yoshida-Uemori model was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. The model performance was validated against the measured spring-back from the benchmark problems of NUMISHEET 2008 and NUMISHEET 2011, the 2-D draw bending test and the S-rail forming test, respectively.

• 한국해양공학회지
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• 제17권3호
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• pp.39-45
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• 2003

Shot peening is an effective method of improving the fatigue strength of components and structures. The compressive residual stress produced by surface plastic deformation with shot peening is usually regarded as the major factor in increasing fatigue strength. In this study, the influence of shot peening on corrosion was investigated. Spring steel immersed in $3.5\%$ NaCl prior was used to evaluate the effect of shot peening on fatigue properties. The immersion test was performed on the five kinds of specimens with shot peened and unpeened. The distributions of residual stresses of shot peened spring steels were measured in an X-ray diffraction apparatus, using the two-point method. Corrosion potential, polarization curve, residual stress, etc. were investigated, based on the experimental results. From test results, the effect of shot peening on the corrosion was evaluated.

• Corrosion Science and Technology
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• 제16권6호
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• pp.298-304
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• 2017

Coil spring steels from the automobile suspension part after field exposure for 10 years and those after anti-corrosion validation test in proving ground of 5,000 ~ 10,000 km were examined for corrosion damages. Partial loss of paint, accumulation of corrosion product, and cracking of paint and superficial material were observed. The surface and subsurface region of spring steels had compressive residual stress and high hardness by shot peening. The surface hardness values of the specimens were 620 ~ 670 Hv. They were 60 ~ 80 Hv higher than those of the samples taken from the middle part of the spring. The maximum compressive stress was -916 ~ -1208 MPa measured at depth of about $100{\mu}m$. Electrochemical impedance spectroscopy showed that the resistances of charge transfer and the paint layer of the spring steels ranged from several tens to millions ${\Omega}{\cdot}cm^2$. The resistance of the field samples was much higher than that of the proving ground samples used in this study, implying that the proving ground test condition would be more corrosive than the field environment.

• 한국기계가공학회지
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• 제20권3호
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• pp.53-59
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• 2021

In vibration-free vehicles such as limousine buses, the vibration is minimized by installing an air spring instead of the leaf spring used in the existing freight cars to prevent the damage to the loaded cargo from shocks generated during movement. In the existing vehicles, steel structures support the air spring system. This study was aimed at replacing the steel structures used in the Z-spring by carbon fiber and glass fiber reinforced plastics. In addition, the mechanical properties (elastic modulus, tensile strength, and shear strength) of carbon fiber and glass fiber prepreg were derived using specimens molded with the corresponding prepreg. The final goal was to develop a material lighter than the conventional steel material but with enhanced mechanical properties. Although the CF prepreg exhibited excellent mechanical properties, the production cost was extremely high. To overcome this limitation, hybrid composites with GF prepreg were examined, which are expected to be promising future materials.

• 한국기계가공학회지
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• 제15권5호
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• pp.137-144
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• 2016

This paper aims to ensure describe the a spring-back prevention technique for improving shape fixability by using an ultra-high strength steel sheet with 980 MPa to develop a lightweight seat rail parts. Ultra-high strength steel gives a potential for considerable weight reduction and a cost-effective way to produce energy efficient vehicles. The influence of a spring-back of seat rail parts on the shape fixability in forming processes was investigated to be solved by an adjustment of the appropriate tool design and process parameters. The computed results for improving shape fixability were in good agreement with the experimental results.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2007년도 춘계학술대회 논문집
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• pp.125-126
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• 2007

• 한국구조물진단유지관리공학회 논문집
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• 제26권4호
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• pp.1-10
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• 2022

이 연구에서는 강재 스프링을 감쇠 장치로써 사용 가능성을 평가하기 위해서, 강재 스프링의 인장 및 반복하중 실험을 수행하였다. 주요 실험변수는 강재의 종류(SAE9254 및 SS275), 스프링상수(700 N/mm, 1,000 N/mm 및 1,400 N/mm) 및 SAE9254의 열처리 유·무이다. 인장 실험 결과, SAE9254로 제작된 강재 스프링의 설계 스프링상수와 측정 스프링상수의 비는 1.08 ~ 1.13이며, SS275로 제작된 강재 스프링의 설계 스프링상수와 측정 스프링상수의 비는 0.86 ~ 0.97로 측정되었다. 항복 이후 열처리 유·무에 따른 SAE9254로 제작된 스프링의 하중-변위 관계 기울기는 약 240 ~ 251 kN/mm 및 92 N/mm 이었으며, SS275로 제작된 스프링의 하중-변위 관계 기울기는 거의 0이었다. 반복하중 실험 결과에서 모든 실험체는 KDS 41 17 00 (2019)에서 요구하는 변위 의존형 감쇠 장치의 적합 조건인 변위 원점에서의 하중 조건, 최대변위에서 하중 조건 그리고 에너지 소산 능력 조건을 모두 만족하였다. 그리고 열처리 안 된 SAE9254 및 SS275로 제작된 강재 스프링의 등가 감쇠비는 열처리 된 SAE9254로 제작된 스프링에 비해 각각 약 2.8배 및 1.9배 높은 수준이었다.

• 한국산학기술학회논문지
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• 제11권3호
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• pp.1047-1052
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• 2010

이 연구에서는 진동타입기에 의해 시공되는 강널말뚝의 횡방향진동모델에 대해 횡방향스프링상수를 달리하여 횡방향진동에 따른 에너지손실 및 하중감소계수에 미치는 영향을 살펴보았다. 강널말뚝의 자유길이에 따른 에너지손실과 하중감소계수는 계산에서 고려한 횡방향스프링상수의 크기에 관계없이 강널말뚝의 휨강성보다는 편심거리의 크기에 영향을 크게 받는 것으로 나타났다. 그리고 계산에서 고려한 횡방향 스프링상수값, 10000N/m 이상일 경우 말뚝의 자유길이에 따른 하중감소계수가 수렴함을 알 수 있었다.

• 한국생산제조학회지
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• 제26권1호
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• pp.59-65
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• 2017

A seat track product is a car seat part that provides a base for vehicle seats. An ultra-high strength steel sheet is used to reduce the weight of vehicle body parts. However, the formability of an ultra-high strength steel sheet is poor because of its very low elongation and very high elastic deformation. For this reason, a new forming technology of an ultra-high strength steel sheet is required. The influence of spring-back of seat track parts on the shape freeze in forming processes was investigated to be solved by adjusting the appropriate tool design such as minus clearance between punch and die, and punch angle. This paper describes how to apply the spring-back prevention technique for improving shape freeze by using the ultra-high strength steel sheet with 980MPa to develop lightweight seat tract parts.

• Computers and Concrete
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• 제24권3호
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• pp.237-247
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• 2019

The key issue for the finite element analysis (FEA) of section steel reinforced concrete (SRC) structure is how to consider the bond-slip performance. However, the bond-slip performance is hardly considered in the FEA of SRC structures because it is difficult to achieve in the finite element (FE) model. To this end, the software developed by Python can automatically add spring elements for the FE model in ABAQUS to considering bond-slip performance. The FE models of the push-out test were conducted by the software and calculated by ABAQUS. Comparing the calculated results with the experimental ones showed that: (1) the FE model of SRC structure with the bond-slip performance can be efficiently and accurately conducted by the software. For the specimen with a length of 1140 mm, 3565 spring elements were added to the FE model in just 6.46s. In addition, different bond-slip performance can also be set on the outer side, the inner side of the flange and the web. (2) The results of the FE analysis were verified against the corresponding experimental results in terms of the law of the occurrence and development of concrete cracks, the stress distribution on steel, concrete and steel bar, and the P-S curve of the loading and free end.