• Title/Summary/Keyword: spring steel

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A Effect of Shot Peening for Fatigue Life of Spring Steel for Vessel Application (선박용 스프링강의 피로수명에 미치는 쇼트피닝의 영향)

  • Ryu Hyung-Ju;Park Keyung-Dong
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.4
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    • pp.426-435
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    • 2005
  • The lightness of components required in automobile and machinery industries is requiring high strength of components. Therefore this requirement is accomplished as the process of shot-peening method that the compressive residual stress is made on the metal surface as one of various improvement methods. Special research is, therefore, needed about compressive residual stress on the metal surface in the process of shot-peening method. Therefore, in this paper the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in environmental condition(temperature) and mechanical condition(shot velocity, stress ratio) was investigated with considering fracture mechanics. By using the methods mentioned above, the following conclusions have been drawn. (1) The fatigue crack growth rate(da/dN) of the shot-peened material was lower than that of the un-peened one. In high temperature range. fatigue crack growth rate decreased with increasing temperature range, while fatigue crack growth rate increased by decreasing temperature in low temperature. (2) Fatigue life shows more improvement in the shot-peened material than in the un-peened material. And compressive residual stress of surface on the shot-peen processed operate resistance force of fatigue crack propagation.

Vertical Z-vibration prediction model of ground building induced by subway operation

  • Zhou, Binghua;Xue, Yiguo;Zhang, Jun;Zhang, Dunfu;Huang, Jian;Qiu, Daohong;Yang, Lin;Zhang, Kai;Cui, Jiuhua
    • Geomechanics and Engineering
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    • v.30 no.3
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    • pp.273-280
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    • 2022
  • A certain amount of random vibration excitation to subway track is caused by subway operation. This excitation is transmitted through track foundation, tunnel, soil medium, and ground building to the ground and ground structure, causing vibration. The vibration affects ground building. In this study, the results of ANSYS numerical simulation was used to establish back-propagation (BP) neural network model. Moreover, a back-propagation neural network model consisting of five input neurons, one hidden layer, 11 hidden-layer neurons, and three output neurons was used to analyze and calculate the vertical Z-vibration level of New Capital's ground buildings of Qingdao Metro phase I Project (Line M3). The Z-vibration level under different working conditions was calculated from monolithic roadbed, steel-spring floating slab roadbed, and rubber-pad floating slab roadbed under the working condition of center point of 0-100 m. The steel-spring floating slab roadbed was used in the New Capital area to monitor the subway operation vibration in this area. Comparing the monitoring and prediction results, it was found that the prediction results have a good linear relationship with lower error. The research results have good reference and guiding significance for predicting vibration caused by subway operation.

Experimental Study on Performance Evaluation of Steel Frame with Buckling Control Brace (좌굴제어 가새를 가진 가새골조의 성능향상에 관한 실험적 연구)

  • Lee, Sang-Ju;Han, Sang-Eul;Noh, Sam-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.5
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    • pp.181-188
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    • 2007
  • This research presents two methods to prevent local buckling from circular tube brace and then verify their performance capacity through a cyclic loading test. As control methods on local buckling, one is to restrict local buckling as attaching cover plate at range of buckling. And the another is to exclude danger of buckling as inserting contraction device with rod and spring at the center of brace. The purpose of this research is to develop structural device for restriction of local buckling or for exclusion of its. And we investigate appliance of suggested methods through an experiment. We also estimate the improvement of performance capacity in a quantitative respect.

Experimental and analytical investigation of steel beams rehabilitated using GFRP sheets

  • El Damatty, A.A.;Abushagur, M.;Youssef, M.A.
    • Steel and Composite Structures
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    • v.3 no.6
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    • pp.421-438
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    • 2003
  • Aging and deterioration of existing steel structures necessitate the development of simple and efficient rehabilitation techniques. The current study investigates a methodology to enhance the flexural capacity of steel beams by bonding Glass Fibre Reinforced Plastic (GFRP) sheets to their flanges. A heavy duty adhesive, tested in a previous study is used to bond the steel and the GFRP sheet. In addition to its ease of application, the GFRP sheet provides a protective layer that prevents future corrosion of the steel section. The study reports the results of bending tests conducted on a W-shaped steel beam before and after rehabilitation using GFRP sheets. Enhancement in the moment capacity of the beam due to bonding GFRP sheet is determined from the test results. A closed form analytical model that can predict the yield moment as well as the stresses induced in the adhesive and the GFRP sheets of rehabilitated steel beam is developed. A detailed finite element analysis for the tested specimens is also conducted in this paper. The steel web and flanges as well as the GFRP sheets are simulated using three-dimensional brick elements. The shear and peel stiffness of the adhesive are modeled as equivalent linear spring systems. The analytical and experimental results indicate that a significant enhancement in the ultimate capacity of the steel beam is achieved using the proposed technique. The finite element analysis is employed to describe in detail the profile of stresses and strains that develop in the rehabilitated steel beam.

Strength and durability of concrete in hot spring environments

  • Chen, How-Ji;Yang, Tsung-Yueh;Tang, Chao-Wei
    • Computers and Concrete
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    • v.6 no.4
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    • pp.269-280
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    • 2009
  • In this paper an experimental study of the influence of hot springs curing upon concrete properties was carried out. The primary variables of the investigation include water-to-binder ratio (W/B), pozzolanic material content and curing condition. Three types of hot springs, in the range $40-90^{\circ}C$, derived from different regions in Taiwan were adopted for laboratory testing of concrete curing. In addition, to compare with the laboratory results, compressive strength and durability of practical concrete were conducted in a tunnel construction site. The experimental results indicate that when concrete comprising pozzolanic materials was cured by a hot spring with high temperature, its compressive strength increased rapidly in the early ages due to high temperature and chloride ions. In the later ages, the trend of strength development decreased obviously and the strength was even lower than that of the standard cured one. The results of durability test show that concrete containing 30-40% Portland cement replacement by pozzolanic materials and with W/B lower than 0.5 was cured in a hot spring environment, then it had sufficient durability to prevent steel corrosion. Similar to the laboratory results, the cast-inplace concrete in a hot spring had a compressive strength growing rapidly at the earlier age and slowly at the later age. The results of electric resistance and permeability tests also show that concrete in a hot spring had higher durability than those cured in air. In addition, there was no neutralization reaction being observed after the 360-day neutralization test. This study demonstrates that the concrete with enough compressive strength and durability is suitable for the cast-in-place structure being used in hot spring areas.

Effect of Mo and Cu Contents on Work Hardening of Cold Drawn Stainless Steel 304H Wires for Spring (스프링용 스테인레스강 304H 신선재의 가공경화에 미치는 Mo와 Cu 농도의 영향)

  • Kim S. W.
    • Korean Journal of Materials Research
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    • v.15 no.10
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    • pp.632-638
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    • 2005
  • To investigate the effect of Mo and Cu contents on tensile strength of cold drawn stainless steel 304H wires, metallographical and mechanical tests were performed for the wire specimens drawn to different drawing strains at room temperature. It was confirmed that the contents of Mo ana Cu have little influence on the tensile strength of drawn specimens, even though the strain induced martensite transformation decreased with increasing the contents of Mo and Cu. These results were explained by the strengthening of the formed martensite itself due to the solid solution effect of interstitial solutes, carbon and nitrogen. The contents of these elements were slightly higher in the specimens containing additionally added Mo and Cu.

Shaking Table Tests of a 1/4-Scaled Steel Frame with Base Isolators (1/4축소 철골구조물을 이용한 건물 기초분리장치의 진동대실험)

  • 송영훈;김진구
    • Journal of the Earthquake Engineering Society of Korea
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    • v.1 no.2
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    • pp.39-48
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    • 1997
  • New form of base isolators made of steel spring coated with both natural and artficial rubber were manufactured and tested for material properties. Shaking table experiments were performed using a model structure attached with the bearings. The model structure used in the test is a 1/4 scaled steel structure, and earthquake records were used to check the lateral and vertical stability and effectiveness of the isolators. According to the results all three types of isolators turned out to be effective in reducing the acceleration induced by the earthquake vibration.

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Hydroforming Process Design of High-Strength Steel Tube (고장력강 관재 액압성형 공정 설계)

  • Kim, K.J.;Kim, H.Y.;Ko, H.G.;Shin, M.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.202-205
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    • 2009
  • Tubular torsion beam of high strength steel is going about in an automotive rear axle due to the advantages of light weight and efficient rear packaging capability. High strength tubular beam can be manufactured by the hydroforming in order to ensure dimensional accuracy, while a conventional stamping has been used for steel tubular beam. Internal pressure, feeding and their combination are the key factors of controlling the process. Based on the numerical simulation and try-outs, the optimized hydroforming process conditions for the high strength tubular beam were suggested.

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The Analytical Model for the Reinforcement Bar Connection in Grout-Filled Steel Pipe Sleeve (모르터 충전 강관 슬리브를 이용한 철근 이음의 해석 모델)

  • 황재호;이용재;이원호;이리형
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.519-526
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    • 1997
  • The purpose of this study is to develop the analytical model for the reinforcement bar connection in group-filled steel pipe sleeve, which consists of beam elements for the reinforcement bar and shell elements for the sleeve and the mortar and spring elements for the bond stress-slip relationship. In the reinforcement bar connection using grout-filled steel pipe sleeve, the major variables are the bond stiffness between reinforcement bar and mortar($K_1$) and between sleeve and mortar($K_2$). It is nearly difficult to predict the exact bond stiffness with the experimental results. Therefore, The linearly elastic analyses using ABAQUS, FEM package show the validity of the mathematical equations for the bond stiffness and the choice of material elements in this paper. To predict the behaviour between yield and ultimate tensile strength, the nonlinear analyses must be performed henceforth.

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A study on the wear behavior of spring steel surface-treated by induction hardening method (고주파로 열처리된 스프링강의 마모특성)

  • Kim M.H.;Rhee K.Y.;Paik Y.N.;Oh T.Y.;Hong J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.409-410
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    • 2006
  • In this study, the tempering effect on the wear characteristics of induction-hardened SPS5 steel was investigated. For this purpose, three tempering conditions were applied to control the hardness of heat-treated SPS5 steel. Ball-on-disk wear tests have been performed using zircornia balls on the tempered specimens to determine the variation of wear characteristics. The results showed that friction coefficient decreased with increasing hardness for induction hardening conditions. This seems to occur because real contact area between specimen and mating ball was affected by the specimen hardness.

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