• 한국안전학회지
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• 제13권2호
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• pp.122-129
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• 1998

A field experiment was performed to analyze the properties of SFRS(steel fiber reinforced shotcrete) against WMRS(wire mesh reinforced shotcrete) with some experimental parameters. The parameters were reinforcing methods(steel fiber and wire mesh), steel fiber contents(0.5%, 0.75%, and 1.0%), silica fume contents(0.0% and 10.0%), spraying thicknesses of layer(10㎝, 8㎝, and 6㎝), and spraying parts(side wall, shoulder, and crown). According to the analyzed results, the mechanical properties of SFRS such as compressive strength, flexural strength, and load-carrying capacity after cracks were improved. And the economic evaluation was also performed on the basis of the required thickness of the layer and other researcher's results for rebound ratios. From the results of this tests, it is found that the traditional WMRS may be substituted by the SFRS in the viewpoint of the economic evaluation as well as the mechanical properties. In additions, the silica fume, even if it is very expensive, can significantly improve the mechanical properties of the shotcrete regardless of mixing with or without the steel fiber.

• 한국건축시공학회지
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• 제21권6호
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• pp.519-527
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• 2021

본 연구에서는 기존의 전자기파 차폐 성능이 없는 콘크리트를 대상으로 아크 금속용사 공법을 적용하여 전자기파 차폐성능을 확보하고자 한다. 이를 위해 금속 코팅의 두께에 전기적 특성을 평가하기 위해서 8 종류의(Cu, CuAl, CuNi, CuZn, Al, Zn, ZnAl, AlMg) 금속들을 두께 100, 200 및 500㎛의 금속 코팅으로 제작하여 4pin-probe로 표면에서의 전기전도도를 측정하였고, KS C 0304에 의거하여 전자기파 차폐 성능 시험을 실시하였다. 금속 코팅 시험 결과를 토대로 전자기파 차폐를 위한 최적의 금속 코팅 두께 200㎛를 제안하였으며, 이를 300×300×100mm 콘크리트 시험체에 용사하여 전자기파 차폐 성능을 분석한 결과 목표 성능 1GHz에서 80dB의 전자기파 차폐 성능이 확보됨을 확인하였다. 하지만 부착 강도의 경우 최대 1.11MPa로 목표 성능 대비 74% 이하로 확인되어 추후 콘크리트 표면에 미세한 요철을 형성하여 부착 성능을 향상시키는 연구가 필요할 것으로 판단된다.

• Design & Manufacturing
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• 제17권3호
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• pp.61-66
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• 2023

In this study, we developed a simulation methodology for a technology that rapidly cools molds by directly spraying them with CO₂ in its liquefied gaseous state. Initially, a simulation verification process was conducted using ANSYS Fluent's heat transfer analysis based on temperature values measured in prior research experiments, ensuring a comparable temperature could be calculated. Subsequently, the validated analysis method was employed to evaluate design factors that exert the most significant influence on cooling. An evaluation was conducted based on three factors: part thickness, mold thickness, and the melting temperature of material. Using a full factorial design approach, a total of 27 analyses were completed and subsequently calculated through analysis of means. The impact assessment was carried out based on the temperature values at the product's core. The results indicated that the thickness of the mold had the highest influence, while the melting temperature of material had the least.

• Steel and Composite Structures
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• 제21권2호
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• pp.429-442
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• 2016

The aim of this paper is to determine temperature and stress distributions in a ceramic based on Partially Stabilized Zirconia coated steel piston crown by using plasma spraying for improving performance of a marine diesel engine. Effects of coating constituent and thickness on temperature and stress distributions were investigated including comparisons with results from an uncoated piston by means of finite element method namely ANSYS. Temperature developed at the coated surface is significantly higher than that of the uncoated piston. The maximum stress components occur between bond coat and adjacent ceramic layer. Provided that coating thickness is constant as 0.5 mm, when numbers of layers increase, magnitude of the normal stress decrease about 34.1% on the base metal surface according to uncoated piston, but the base metal surface temperature of the steel piston increase about 13.1%.

• 한국세라믹학회지
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• 제36권6호
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• pp.625-631
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• 1999

Ceramic tapes were fabricated by ultrasonically spraying slurries of monodispersed spherical and alumina powders. Effects of slurry compositions on tape forming were investigated. A relatively fast rate of solvent evaporation caused pores and cracks to be formed. A good chemical affinity between solvent and binder gave rise to binder separation resulting in inhomogeneous distribution of binder. Defect-free silica tapes with uniform distribution of particle packing and the binder were obtained from the solvent having a low chemical affinity and a slow evaporation rate and containing appropriate amounts of the binder and the plasticizer. Tape thickness could be controlled by adjusting solids loadings and slurry feed rates. It was possible to fabricate a tape in 15 $\mu\textrm{m}$ thickness from 7 vol% alumina slurry.

• 한국분말재료학회지
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• 제16권3호
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• pp.185-190
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• 2009

Fe-Cr steels are the most promising candidate for interconnect in solid oxide fuel cells. In this study, an effective, dense and well adherent (LaSr)(CrCo)$O_3$ [LSCC] coating layer was produced onto 430 stainless steel (STS-430) by atmospheric plasma spraying and the oxidation behavior as well as electrical properties of the LSCC coated STS-430 were investigated. A significant oxidation of pristine STS-430 occurred at $800^{\circ}C$ in air environment, leading to the formation of $Cr_2O_3$ and $FeCr_2O_4$ scale layer up to ${\sim}7{\mu}m$ after 1200h, and consequently increased an area specific resistance of $330\;m{\Omega}{\cdot}cm^2$. Although the plasma sprayed LSCC coating contained the characteristic pore network, the coated samples presented apparent advantages in reducing oxidation growth of STS-430, resulting a decrease in oxide scale thickness of ${\sim}1{\mu}m$ at $800^{\circ}C$ after 1200h. The area specific resistance of the LSCC coated STS-430 was much reduced to ${\sim}7\;m{\Omega}{\cdot}cm^2$ after exposure at $800^{\circ}C$ for 1200h, compared to that of the pristine STS-403.

• 대한금속재료학회지
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• 제46권5호
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• pp.321-327
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• 2008

Cu based amorphous ($Cu_{54}Zr_{22}Ti_{18}Ni_6$) coating was produced by cold spraying as a new fabrication process. The microstructure and macroscopic properties of amorphous coating layer was investigated and compared with those of cold sprayed pure Cu coating. Amorphous powders were prepared by gas atomization and Al 6061 was used as the substrate plate. X-ray diffraction results showed that Cu based amorphous powder could be successfully deposited by cold spraying without any crystallization. The Cu based amorphous coating layer ($300{\sim}400{\mu}m$ thickness) contained 4.87% porosity. The hardness of Cu based amorphous coating represented $412.8H_v$, which was correspond to 68% of the hardness of injection casted bulk amorphous material. The wear resistance of Cu based amorphous coating was found to be three times higher than that of pure Cu coating. The 3-point bending test results showed that the adhesion strength of Cu based amorphous coating layer was higher than that pure Cu coating. It was also observed that hard Cu base amorphous particle could easily deform soft substrate by particle collisions and thus generated strong adhesion between coating and substrate. However, the amorphous coating layer unexpectedly represented lower corrosion resistance than pure Cu coating, which might be resulted from the higher content of porosity in the cold sprayed amorphous coating.

• 한국건축시공학회지
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• 제23권4호
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• pp.429-440
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• 2023

이 연구에서는 방수공사의 장비 활용 시공기술을 통해 작업환경 개선으로 인한 작업자의 사고방지 및 안전을 확보하고, 장비의 활용에 따른 작업 효율성 증대 및 품질을 개선시키며 더불어 기능공 확보의 어려움을 해소하는 것을 목적으로 하고 있다. 시멘트 액체 방수 뿜칠장비를 활용함으로써 부착성능이 약 20% 향상하고 작업속도가 2배 상승하였다. 프라이머 뿜칠 장비를 활용함으로써 침투성능과 부착성능이 약 2배 개선되는 효과를 보였고, 작업속도가 약 2배 상승하였다. 우레탄 뿜칠 장비를 활용함으로써 동일한 도막두께를 확보하는데 작업량을 1/3로 단축할 수 있으며, 부착강도는 약 1.4배 증가하는 결과를 나타내었고, 작업성이 약 1.4~1.5배 향상되었다. 이러한 결과로부터 장비 작업 시 품질향상과 더불어 작업효율이 증대되고, 수작업 환경에서 자주 발생하는 안전사고를 방지함으로써 안전 환경 조성에 기여할 수 있다. 또한 기능공 수급에 대한 어려움 해소가 가능할 것으로 판단된다.

• Progress in Superconductivity
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• 제12권1호
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• pp.68-73
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• 2010

Y123 films have been deposited on $LaAlO_3$ (100) single-crystal and IBAD substrates by spray pyrolysis method using nitrate precursors. Ultrasonic atomization was adopted to decrease the droplet size, spraying angle and its moving velocity toward substrate for introducing the preheating tube furnace in appropriate location. A small preheating tube furnace was installed between spraying nozzle and substrate for fast drying and enhanced decomposition of precursors. C-axis oriented films were obtained on both LAO and IBAD substrates at deposition temperature of around $710{\sim}750^{\circ}C$ and working pressures of 10~15 torr. Thick c-axis epitaxial film with the thickness of $0.3{\sim}0.6\;{\mu}m$ was obtained on LAO single-crystal by 10 min deposition. But the XRD results of the film deposited on IBAD template at same deposition condition showed that the buffer layers of the IBAD metal substrate was affected by long residence of metal substrate at high temperature for YBCO deposition.

• 한국환경농학회지
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• 제29권2호
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• pp.102-108
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• 2010

과실비대기 중에 수산화칼슘의 엽면살포가 '대월' 복숭아의 수체생육 및 과실품질에 미치는 영향을 구명하고자 실험을 수행하였다. 적과 후 수산화칼슘 1, 2, 5, 10 $g{\cdot}L^{-1}$을 일주일 간격으로 엽면살포한 결과, 신초생장은 대조구에 비해 현저히 억제되었다. 신초 기부로부터 5번째 잎의 엽색도를 측정한 결과, 수산화칼슘 엽면살포구에서 평균 42.1 SCDSV로 대조구의 40.9 SCDSV보다 높게 나타났으며, 광합성률은 수산화칼슘을 고농도로 처리할수록 크게 증가하였다. 과실 품질을 조사한 결과, 과중은 고농도의 수산화칼슘을 처리할 수록 유의하게 증가하였다. 당 함량은 대조구가 8.78 $^{\circ}Brix$로 가장 낮았던 반면, 수산화칼슘 처리구에서 9.17, 9.22, 9.71, 10.58 $^{\circ}Brix$로 고농도로 처리할수록 증가하였다. 산도와 안토시아닌 함량은 모든 처리구에서 유의성이 인정되지 않았으며 과피와 과육의 경도는 고농도의 수산화칼슘 처리에 의해 유의하게 증가하였다. 잎의 형태적 관찰 결과, 대조구의 책상조직(63.5 ${\mu}m$)에 비하여, 수산화칼슘 처리구는 86.5, 87.5, 93.6, 107.4 ${\mu}m$로 처리농도가 높을수록 조직이 건전하게 유지되고 잎의 두께 또한 증가하였다. 과실의 표피와 하피의 세포벽을 관찰한 결과, 수산화칼슘 엽면살포에 의해 세포벽의 두께가 증가하는 것을 확인할 수 있었다.