• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.87-94
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• 2002

In order to manufacture a precision mold/die by machining, users need high speed ＆ precision mold/die machining center. So, for development of this machine, we intend to use linear motor that is instead of ball-screw, servo-motor and coupling, high-speed spindle of pressurized air journal bearing and composite materials. In this paper we research column moving type and table moving type. The former is mainly piling 3 axes on one moving body, the latter is consist of two independent carriages. Both types are available to high speed & precision machine, but we finally draw a conclusion column moving type due to an advantage of high-speed control of linear motor.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.329-334
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• 2004

This paper proposes Internet-based checking scheme for machine-tools with a variant CNC. Checking points defined in this research are classified into two categories such as structured point and operational point. The formal includes the vibration of bearing, temperature of spindle unit and another periodical management. And the latter includes oil checking, clamp locking/unlocking and machining on/off status. Through this research, for the global management of variant CNC machines interspersed with CAC and OAC in manufacturing system, the suitable environment for Internet-based checking of variant CNC machines was designed and the checking methods for CAC and OAC machines were compared with each other.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 추계학술대회 논문집
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• pp.351-356
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• 1993

최근의 프로세스 공업화에 있어서 생산Line의 장치나 기계류는 점차 대형화, 고속화,연속화,복잡화되고 있다. 또한, 기계가공공업,자동차공업,기계,전자부품의 가공조립등의 생산설비는 각설비가 고도로 자동화되고 있는 실정으로 공장 전체의 유기체적인 제어 및 감독을 필요로 하고 있다. 마찬가지로 기계부품제작산업도 CNC.FMS등으로 점차 조작화,자동화됨에 따라 공작기계 장치나 기계류등의 이상이나 고장으로 생산 및 품질에 미치는 영향도 종래와 비교할 수 없을 정도로 중요시 되고 있는 실정이다, 이와같이 설비의 안전성을 도모하고 고신뢰도를 부여하기위해서는 기계설비의 이상 및 고장진단이 필수적이며, 공장 자동화와 함께 공작기계자체의 고장 및 이상진단을 실시하고, 검출된 신호의 크기등으로 고장상태를 판정해야만 한다. 공작기계에서 동적인 회전시스템을 이루는 주축용베어링의 손상은 제작하고자 하는 제품의 정밀도 표면거칠기등의 저하 뿐만아니라 시스템 전체의 기능까지도 떨어뜨리는 요인이 될수 있으므로 베어링 상태를 진단하여 송상유무를 판단하는것은 필수적이라 생각된다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.20-23
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• 2002

In silicon wafer manufacturing process, the grinding process has been adopted to improve the quality of wafer such as flatness, roughness and so on. This paper describes the effect of grinding process on the surface quality of wafer. The experiments are carried out by high precision in fred grinder with air bearing spindle. The relationship between the inclination of chuck table and the flatness of wafer is investigated, and the effect of grinding conditions including wheel speed, table speed, and feed rate on damage depth and roughness of wafer is also investigated. The experimental results show that there is close relationship between the inclination of the chuck table and the flatness of wafer, and the grinding conditions within this paper little affect the flatness of wafer and relatively high affect the damage depth of wafer.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.100-103
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• 2002

The recent machine tools are requested so high-quality processing and productivity increasing. Therefore it is so necessary to develop technology far high-speed and high-precision. This thesis touches on the development of high speed and intellectual line center. At first, the line center is necessary that strong structure, compact structure and light weight design far high-speed processing and transfer. So. It is necessary that examination of new materials and structures for light-weight and control devices for precision processing. So. It is going to make mention of the process of 1st model production for the above-mentioned base on test model production and evaluation.

• 한국정밀공학회지
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• 제23권1호
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• pp.193-200
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• 2006

To perform the finish grinding process of ferrules which are widely used as fiber optic connectors, a high-precision centerless grinding machine is necessary. The high-precision centerless grinding machine is consisted of the hydrostatic GW and RW spindle systems, hydrostatic RW feeding mechanism, RW swivel mechanism, on-machine GW and RW dressers, and concrete-filled steel bed. In this study, the thermal characteristics of the high-precision centerless grinding machine such as the temperature distribution, temperature rise and thermal deformation, are estimated based on the virtual prototype of the grinding machine and the heat generation rates of heat sources related to the machine operation conditions. The reliability of the predicted results is demonstrated by the temperature characteristics measured from the physical prototype. Especially, the predicted and measured results show the fact that the high-precision centerless grinding machine has very stable thermal characteristics.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.309-312
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• 2005

DTM (Diamond Turning Machine) is using for ultra precision manufacturing such as, plastic lens die or aspherical optics. This study is on a design of precision 2-axis stage for DTM. We designed and manufactured a back lash free stage using different weights and measured the positioning accuracy using Interferometer. Also, the 2-D moving accuracy is measured using the high magnification CCD technique. Then, the stage is tested with the machining of spherical and aspherical lens in a DTM with air bearing spindle. It was shown that the back lash free stage is effective for improving the positioning accuracy. Also, positioning control errors in motion control board were able to be found using the proposed stages system.

• International Journal of Precision Engineering and Manufacturing
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• 제8권1호
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• pp.32-37
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• 2007

The outer diameter finishing grinding process required for ferrules, which are widely used as fiber optic connectors, is carried out by high-precision centerless grinding machines. In this study, the thermal characteristics of such a machine, for example, the temperature distribution, temperature rise, and thermal deformation, were estimated based on a virtual prototype and the heat generation rates of heat sources related to normal operating conditions. The prototype consisted of a concrete-filled bed. hydrostatic grinding wheel (GW) and regulating wheel (RW) spindle systems, a hydrostatic RW feed mechanism, a RW swivel mechanism, and on-machine GW and RW dressers. The reliability of the predicted results was demonstrated using temperature characteristics measured from a physical prototype. The predicted and measured results indicated that this particular high-precision centerless grinding machine had very stable thermal characteristics.

• 한국정밀공학회지
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• 제17권2호
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• pp.161-168
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• 2000

In this paper, machining characteristics of glass for HDD media are researched. Nowadays HDD media are used globally as a data storage device. In generally, it is machined by the lapping. But the lapping process time is long and the productivity is low. In this reason, 1 examined the possibility of ELID grinding of glass fur HDD media. If the machining process of HDD media can be changed to ELID grinding, a product cost will be largely saved. The machines used in this experiment were a special rotary type grinder and a normal rotary grinder. The one has an air bearing spindle, the other has not. Experimental results show the possibility of highly efficient grinding and mirror surface can be achieved by the ELID grinding.

• 한국기계가공학회지
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• 제10권4호
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• pp.82-87
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• 2011

Lubrication has an important role to reduce frictional forces and temperature between cutting chips and the face of a tool. However, it has harmful effects to workers' health and working environment. The purpose of this thesis is to find cutting conditions through the quality analysis in boring for SM45C steel using MQL(Minimum Quantity Lubrication). Machining process is super drill, tip drill, end mill and boring in order. Experimental factors of boring and the quantity of mist air are properly selected. With the analysis of experimental data, this thesis shows that boring with MQL improves the surface roughness when spindle speed is 934rpm or feeding speed is 74mm/min.