• Korean Journal of Metals and Materials
• /
• v.47 no.5
• /
• pp.304-310
• /
• 2009

Recently, manganese nodule has been focused on alternative resources because of its high grade of noble metallic elements such as Co, Ni, and Cu etc. From the viewpoint of an optimization the operating variables for energy efficiency of smelting reduction process, thermodynamic model for smelting reduction process of Manganese nodule was developed by using energy and material balance concept. This model provided that specific consumption of pure oxygen and coke was strongly depended on post combustion ratio (PCR) and heat transfer efficiency (HTE). The dressing and dehydrating process of low grade manganese can be proposed an essential process to minimize the specific energy consumption with decreasing slag volume. The effect of electricity coal base smelting reduction process was also discussed from the energy optimizing point of view.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2001.05a
• /
• pp.319-324
• /
• 2001

Recently new practical use way of industry product is required. In this study, to find flowing property of slump, unit weight, the air amount, compressive strength etc. Compressive strength 240, 270kgf/$cm^{2}$, slump 8$\pm$2.5(I), 152$\pm$.5(II)cm, mixing ratio of copper smelting slag decided by 0, 25, 50, 75, 100% gradually, The result of this study was follows ; 1. Unit weight increased 2.2%~4.4% according as mixing ratio of copper smelting slag increases. 2. Slump increased about 2~5% as the mixing ratio increased gradually 3. Compressive strength was increased about 4~28% in copper smelting slag mixing ratio 25~50% and 8~20% decreased more than mixing ratio 75%.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2000.04a
• /
• pp.263-268
• /
• 2000

Recently, the recycling of the by-products was attempted to various fields. One of the major industry, the copper manufacturing industry produced a lot slags. in this study, the copper smelting slag was used to use practically application for the aggregate of concrete. To find the optimum mixing ratio of mortar with the copper smelting slag as substitution for sand, the mixing ratio was increased 1:2 to 1:5 step by step and every mixture was contained 5 steps sand substitutive ratio. The substitutive ratio of sand was increased 25% st대 by step from 0% to 100%. The result of this study was shown as follows. 1. In the every mixture, as the substitutive ratio was increased, the flow was decrease 3.64% from 18cm, and the unit content weigth was increased 5.5% in average. 2. The property of the strength was judged that it was more affected W/C and mixing ratio than the copper smelting slag.

• Journal of the Korean Ceramic Society
• /
• v.38 no.9
• /
• pp.822-828
• /
• 2001

Bayer process is based on the extraction of aluminium trihydroxide from bauxite. The process is operated with the several criteria such as primary crystal size, particle size distribution and yield etc.. In this study basing on the previous results, an investigation on the effect of chemical grade and smelting grade aluminium trihydroxide precipitation condition were undertaken. As a result, particle size was 42∼44${\mu}$m form chemical grade product and 74∼77${\mu}$m for smelting grade product. The yield and solubility by acid of chemical grade product was higher than smelting grade product. The attrition index of smelting grade product was lower than that of other commercial product because primary crystal size of the smelting grade product was small.

• Journal of Korean Society of Occupational and Environmental Hygiene
• /
• v.23 no.2
• /
• pp.164-168
• /
• 2013

Objectives: This study was aimed at the examination of the lead exposure status of smelting process workers in steelmaking using scrap iron. Methods: The study was conducted from July to September 2012 by means of measurements taken during the smelting process, with 45 minutes set for a one-time smelting work cycle when it comes to personal air sample and area air sample. As such, daily work hours were classified into 360 minutes for measurement. The analysis of lead concentration was conducted using AAs based on the NIOSH 7300 method. Results: In the case of the personal specimens that were subjected to periodical measurement 45 minutes per one session during the smelting process, 40 out of 42 specimens measured were found to contain lead, with an average concentration level of $0.028mg/m^3$ (Max: $0.182mg/m^3$, Min: $0.005mg/m^3$, TWA-more than 50%: 4 out of 6 units). In the case of regional specimens, lead was detected in 45 out of 48 specimens measured, with an average concentration level of $0.037mg/m^3$ (Max: $0.220mg/m^3$, Min: $0.007mg/m^3$ ). In the case of regional specimens subjected to measurement using a day as the work cycle, lead was detected in 15 out of 15 specimens measured, with an average concentration level of $0.049mg/m^3$ (Max: $0.478mg/m^3$, Min: $0.005mg/m^3$ ). Conclusions: It concluded that smelting process workers in steelmaking are exposed to lead because scrap iron is used as a raw material. It is thus necessary to introduce legal management to prevent occupation-related disease in smelting process workers in steelmaking.

• Journal of Conservation Science
• /
• v.34 no.6
• /
• pp.581-593
• /
• 2018

Studies on ancient iron production technologies still have challenges to overcome, although there have been many results that have enabled us to understand these old technologies. The purpose of this study is to propose a suitable temperature condition for smelting experiments. The target for reconstruction is a smelting-smithing process in the ancient Jungwon area, and the experiment was designed on the basis of published research, such as archaeological evidence. Experiment A was performed at a low temperature to produce low-carbon iron, while Experiment B was conducted at a relatively high temperature to synthesize high-carbon iron. In addition, the low-carbon iron proved to be suitable for the smithing process. Moreover, aspects such as the microstructure and chemical composition of the slag and the surface condition of the furnace wall showed that the low-temperature smelting process was closer to the ancient method. It is important to mention the premise that the reconstruction of ancient technology can be achieved when the results of an experiment replicate the conditions of a real site. The results show that direct smelting, which produces low-carbon iron bloom under a low-temperature condition, should be the subject of smelting experiments concerning the iron production technologies of the ancient Jungwon area.

• Journal of Magnetics
• /
• v.21 no.3
• /
• pp.322-329
• /
• 2016

In this paper, we propose an array sensing detection method for smelting of submerged arc furnaces (SAF) based on electromagnetic radiation. AC magnetic field generated by electrode currents and molten currents in the furnace is reflected outside of the furnace. According to the spatial distribution of electromagnetic field a radiation model of SAF is built. We design a 3D magnetic field sensing array system in order to collect the magnetic field information. Through the collected information, the current distribution characteristics of SAF are described and the key parameters of smelting are obtained. Theoretical simulation and field test show that the curves acquired by the sensing array can accurately reflect the information of the relative displacement when the relative displacement between the array and electrode is 10 cm. Compared with the detection method of 3D single point, the proposed array sensing method of magnetic field obtains better results in terms of real-time and accuracy, and has good practical value for industrial measurement.

• Resources Recycling
• /
• v.21 no.1
• /
• pp.3-16
• /
• 2012

In order to review the technological modulus of the recycling of urban mine resources and non-ferrous smelting process in Korea, key point of recycling process, physical separation, non-ferrous smelting process, unit operation for the recycling technology, recycling process of LS-Nikko Copper and Korea Zinc were studied. Finally, metal recycling processes of the typical non-ferrous smelters in Japan such sa DOWA Holdings and JX Holdings were compared with those of LS-Nikko Copper and Korea Zinc.

• Resources Recycling
• /
• v.31 no.1
• /
• pp.3-11
• /
• 2022

Silicon is the most abundant metal element in the Earth's crust. Metallurgical-grade silicon (MG-Si) is an important metal that has wide industrial applications, such as a deoxidizer in the steelmaking industry, alloying elements in the aluminum industry, the preparation of organosilanes, and the production of electronic-grade silicon, which is used in the electronics industry as well as solar cells. MG-Si is produced industrially by the reduction smelting of silicon dioxide with carbon in the form of coal, coke, or wood chips in electric arc furnaces. MG-Si is purified by chemical treatments, such as the Siemens process. Most single-crystal silicon is produced using the Czochralski method. These smelting and refining methods will be helpful for the development of new recycling processes using secondary silicon resources.

• 한국지구물리탐사학회:학술대회논문집
• /
• 2003.11a
• /
• pp.590-597
• /
• 2003

Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and $Dor\'{e}$ furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyro-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.