• Title/Summary/Keyword: smart manufacturing

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Ultrasonic characterization of exhumed cast iron water pipes

  • Groves, Paul;Cascante, Giovanni;Knight, Mark
    • Smart Structures and Systems
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    • v.7 no.4
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    • pp.241-262
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    • 2011
  • Cast iron pipe has been used as a water distribution technology in North America since the early nineteenth century. The first cast iron pipes were made of grey cast iron which was succeeded by ductile iron as a pipe material in the 1940s. These different iron alloys have significantly different microstructures which give rise to distinct mechanical properties. Insight into the non-destructive structural condition assessment of aging pipes can be advantageous in developing mitigation strategies for pipe failures. This paper examines the relationship between the small-strain and large-strain properties of exhumed cast iron water pipes. Nondestructive and destructive testing programs were performed on eight pipes varying in age from 40 to 130 years. The experimental program included microstructure evaluation and ultrasonic, tensile, and flexural testing. New applications of frequency domain analysis techniques including Fourier and wavelet transforms of ultrasonic pulse velocity measurements are presented. A low correlation between wave propagation and large-strain measurements was observed. However, the wave velocities were consistently different between ductile and grey cast iron pipes (14% to 18% difference); the ductile iron pipes showed the smaller variation in wave velocities. Thus, the variation of elastic properties for ductile iron was not enough to define a linear correlation because all the measurements were practically concentrated in single cluster of points. The cross-sectional areas of the specimens tested varied as a result of minor manufacturing defects and levels of corrosion. These variations affect the large strain testing results; but, surface defects have limited effect on wave velocities and may also contribute to the low correlations observed. Lamb waves are typically not considered in the evaluation of ultrasonic pulse velocity. However, Lamb waves were found to contribute significantly to the frequency content of the ultrasonic signals possibly resulting in the poor correlations observed. Therefore, correlations between wave velocities and large strain properties obtained using specimens manufactured in the laboratory must be used with caution in the condition assessment of aged water pipes especially for grey cast iron pipes.

Design and Implementation of a Real-Time Product Defect Detection System based on Artificial Intelligence in the Press Process (프레스 공정에서 인공지능기반 실시간 제품 불량탐지 시스템 설계 및 구현)

  • Kim, Dong-Hyun;Lee, Jae-Min;Kim, Jong-Deok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.9
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    • pp.1144-1151
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    • 2021
  • The pressing process is a compression process in which a product is made by applying force to a heated or unheated material to transform it into the desired shape. Due to the characteristics of press equipment that produces products through continuous compression for a short time, product defects occur continuously, and systems for solving these problems are being developed using various technologies. This paper proposes a real-time defect detection system based on an artificial intelligence algorithm that detects defects. By attaching various sensors to the press device, the relationship between equipment status and defects is defined and collected based on a big data platform. By developing an artificial intelligence algorithm based on the collected data and implementing the developed algorithm using an embedded board, we will show the practicality of the system by applying it to the actual field.

Smartphone NFC based Access Control System (스마트폰 NFC 기반의 출입관리 시스템)

  • Bae, Sang-Jung;Jeon, Soon-Yeong;Lee, Sang-Hwa;Lee, Chan-Ho;Jung, Hoe-Kyung
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.10a
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    • pp.596-597
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    • 2016
  • Recently a variety of companies as the growing importance of big data are in the process of research and development for large-scale data collection and management. In addition, a situation that collects all necessary data inside and outside the enterprise to improve the manufacturing environment and the service environment. In this paper, we collect to ingest the mouth-time work for companies within the temple. Also, in conjunction with the NFC tag of the smart phone and employee information stored in the database. Utilizing this determines whether or not the employee attendance and the authority to automatically access to the database or resource within the enterprise. The proposed system is considered to be able to increase the accessibility and efficiency of a database or a resource in the enterprise.

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A HARMS-based heterogeneous human-robot team for gathering and collecting

  • Kim, Miae;Koh, Inseok;Jeon, Hyewon;Choi, Jiyeong;Min, Byung Cheol;Matson, Eric T.;Gallagher, John
    • Advances in robotics research
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    • v.2 no.3
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    • pp.201-217
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    • 2018
  • Agriculture production is a critical human intensive task, which takes place in all regions of the world. The process to grow and harvest crops is labor intensive in many countries due to the lack of automation and advanced technology. Much of the difficult, dangerous and dirty labor of crop production can be automated with intelligent and robotic platforms. We propose an intelligent, agent-oriented robotic team, which can enable the process of harvesting, gathering and collecting crops and fruits, of many types, from agricultural fields. This paper describes a novel robotic organization enabling humans, robots and agents to work together for automation of gathering and collection functions. The focus of the research is a model, called HARMS, which can enable Humans, software Agents, Robots, Machines and Sensors to work together indistinguishably. With this model, any capability-based human-like organization can be conceived and modeled, such as in manufacturing or agriculture. In this research, we model, design and implement a technology application of knowledge-based robot-to-robot and human-to-robot collaboration for an agricultural gathering and collection function. The gathering and collection functions were chosen as they are some of the most labor intensive and least automated processes in the process acquisition of agricultural products. The use of robotic organizations can reduce human labor and increase efficiency allowing people to focus on higher level tasks and minimizing the backbreaking tasks of agricultural production in the future. In this work, the HARMS model was applied to three different robotic instances and an integrated test was completed with satisfactory results that show the basic promise of this research.

Big Data-based Sensor Data Processing and Analysis for IoT Environment (IoT 환경을 위한 빅데이터 기반 센서 데이터 처리 및 분석)

  • Shin, Dong-Jin;Park, Ji-Hun;Kim, Ju-Ho;Kwak, Kwang-Jin;Park, Jeong-Min;Kim, Jeong-Joon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.1
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    • pp.117-126
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    • 2019
  • The data generated in the IoT environment is very diverse. Especially, the development of the fourth industrial revolution has made it possible to increase the number of fixed and unstructured data generated in manufacturing facilities such as Smart Factory. With Big Data related solutions, it is possible to collect, store, process, analyze and visualize various large volumes of data quickly and accurately. Therefore, in this paper, we will directly generate data using Raspberry Pi used in IoT environment, and analyze using various Big Data solutions. Collected by using an Sqoop solution collected and stored in the database to the HDFS, and the process is to process the data by using the solutions available Hive parallel processing is associated with Hadoop. Finally, the analysis and visualization of the processed data via the R programming will be used universally to end verification.

Design of an Active Damper for Suppressing Vibrations of Inspection and Measurement Devices (검사 및 측정 장비 진동제어를 위한 능동댐퍼 설계)

  • Noh, Ho Chul;Ro, Seung Hoon;Ryu, Young Chan;Yi, Il Hwan;Jung, Geum Sub;Kim, Young Jo
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.1
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    • pp.15-20
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    • 2019
  • Inspection and measurement of surface quality is one of the most critical processes for manufacturing products such as semiconductor wafers, sapphire substrates, and display panels. The vibrations of the inspection and measurement devices are supposed to be the most dominant factors for severe measurement errors and longer measuring time. In this study, dynamic characteristics of an inspection and measurement device are analyzed through frequency response experiment and computer simulation to obtain parameters such as frequencies, magnitudes, mode shapes, and periods of vibrations. And then an active damper which consists of sensor, interface board, and actuator is designed based on the parameters to formulate the most effective reaction signal to suppress the vibrations which is generated by an interface board, and provided by an actuator. If the vibrations are measured by the sensor, the active damper immediately generates and provides the corresponding reaction signal to inspection and measurement device. The result shows that the active damper can suppress structural vibrations effectively and reduce measuring time of the device and enhance the productivity.

Optimization Algorithm of Gantry Route Problem for Odd-type Surface Mount Device (이형 부품 표면실장기에 대한 겐트리 경로 문제의 최적 알고리즘)

  • Jeong, Jaewook;Tae, Hyunchul
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.67-75
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    • 2020
  • This paper proposes a methodology for gantry route optimization in order to maximize the productivity of a odd-type surface mount device (SMD). A odd-type SMD is a machine that uses a gantry to mount electronic components on the placement point of a printed circuit board (PCB). The gantry needs a nozzle to move its electronic components. There is a suitability between the nozzle and the electronic component, and the mounting speed varies depending on the suitability. When it is difficult for the nozzle to adsorb electronic components, nozzle exchange is performed, and nozzle exchange takes a certain amount of time. The gantry route optimization problem is divided into the mounting order on PCB and the allocation of nozzles and electronic components to the gantry. Nozzle and electronic component allocation minimized the time incurred by nozzle exchange and nozzle-to-electronic component compatibility by using an mixed integer programming method. Sequence of mounting points on PCB minimizes travel time by using the branch-and-price method. Experimental data was made by randomly picking the location of the mounting point on a PCB of 800mm in width and 800mm in length. The number of mounting points is divided into 25, 50, 75, and 100, and experiments are conducted according to the number of types of electronic components, number of nozzle types, and suitability between nozzles and electronic components, respectively. Because the experimental data are random, the calculation time is not constant, but it is confirmed that the gantry route is found within a reasonable time.

Gateway platform for interoperability between OPC UA Publisher and DDS Subscribers (OPC UA Publisher와 DDS Subscriber의 상호운용성을 위한 게이트웨이 플랫폼)

  • Sim, Woong-Bin;Song, Byung-Kwen;Shin, Jun-Ho
    • Journal of IKEEE
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    • v.25 no.2
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    • pp.291-301
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    • 2021
  • OPC UA at the control and field level does not provide enough performance to replace the field bus. The OPC Foundation aims for a real-time and connection-less mechanism, and has added the OPC UA publish-subscribe model, a new specification that supports broker functions such as MQTT and AMQP, as the OPC UA Part 14 standard. This paper is about a gateway for interoperability between OPC UA publisher with the addition of OPC UA Part14 standard and DDS subscribers. Raspberry Pi 4 is used for the gateway proposed in this paper, and OpenDDS, an open source, is used for DDS. OPC UA publish-subscribe module used A-Open62541 publish-subscribe module, which additionally implements functions not provided by the corresponding source based on Open62541 publish-subscribe open source.

A Mixed-Integer Programming Model for Effective Distribution of Relief Supplies in Disaster (재난 구호품의 효과적 분배를 위한 혼합정수계획 모형)

  • Kim, Heungseob
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.1
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    • pp.26-36
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    • 2021
  • The topic of this study is the field of humanitarian logistics for disaster response. Many existing studies have revealed that compliance with the golden time in response to a disaster determines the success or failure of relief activities, and logistics costs account for 80% of the disaster response cost. Besides, the agility, responsiveness, and effectiveness of the humanitarian logistics system are emphasized in consideration of the disaster situation's characteristics, such as the urgency of life-saving and rapid environmental changes. In other words, they emphasize the importance of logistics activities in disaster response, which includes the effective and efficient distribution of relief supplies. This study proposes a mathematical model for establishing a transport plan to distribute relief supplies in a disaster situation. To determine vehicles' route and the amount of relief for cities suffering a disaster, it mainly considers the urgency, effectiveness (restoration rate), and uncertainty in the logistics system. The model is initially developed as a mixed-integer nonlinear programming (MINLP) model containing some nonlinear functions and transform into a Mixed-integer linear programming (MILP) model using a logarithmic transformation and piecewise linear approximation method. Furthermore, a minimax problem is suggested to search for breakpoints and slopes to define a piecewise linear function that minimizes the linear approximation error. A numerical experiment is performed to verify the MILP model, and linear approximation error is also analyzed in the experiment.

Wettability and Intermetallic Compounds of Sn-Ag-Cu-based Solder Pastes with Addition of Nano-additives (나노 첨가제에 따른 Sn-Ag-Cu계 솔더페이스트의 젖음성 및 금속간화합물)

  • Seo, Seong Min;Sri Harini, Rajendran;Jung, Jae Pil
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.1
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    • pp.35-41
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    • 2022
  • In the era of Fifth-Generation (5G), technology requirements such as Artificial Intelligence (AI), Cloud computing, automatic vehicles, and smart manufacturing are increasing. For high efficiency of electronic devices, research on high-intensity circuits and packaging for miniaturized electronic components is important. A solder paste which consists of small solder powders is one of common solder for high density packaging, whereas an electroplated solder has limitation of uniformity of bump composition. Researches are underway to improve wettability through the addition of nanoparticles into a solder paste or the surface finish of a substrate, and to suppress the formation of IMC growth at the metal pad interface. This paper describes the principles of improving the wettability of solder paste and suppressing interfacial IMC growth by addition of nanoparticles.