• Title/Summary/Keyword: smart manufacturing

Search Result 723, Processing Time 0.022 seconds

Machine Learning Data Analysis for Tool Wear Prediction in Core Multi Process Machining (코어 다중가공에서 공구마모 예측을 위한 기계학습 데이터 분석)

  • Choi, Sujin;Lee, Dongju;Hwang, Seungkuk
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.9
    • /
    • pp.90-96
    • /
    • 2021
  • As real-time data of factories can be collected using various sensors, the adaptation of intelligent unmanned processing systems is spreading via the establishment of smart factories. In intelligent unmanned processing systems, data are collected in real time using sensors. The equipment is controlled by predicting future situations using the collected data. Particularly, a technology for the prediction of tool wear and for determining the exact timing of tool replacement is needed to prevent defected or unprocessed products due to tool breakage or tool wear. Directly measuring the tool wear in real time is difficult during the cutting process in milling. Therefore, tool wear should be predicted indirectly by analyzing the cutting load of the main spindle, current, vibration, noise, etc. In this study, data from the current and acceleration sensors; displacement data along the X, Y, and Z axes; tool wear value, and shape change data observed using Newroview were collected from the high-speed, two-edge, flat-end mill machining process of SKD11 steel. The support vector machine technique (machine learning technique) was applied to predict the amount of tool wear using the aforementioned data. Additionally, the prediction accuracies of all kernels were compared.

A Study on Obstacle Avoidance and Autonomous Travelling of Mobile Robot in Manufacturing Precess for Smart Factory (스마트 팩토리를 위한 제조공정내에서 모바일 로봇의 장애물 회피 및 자율주행에 관한 연구)

  • Kim, D.B.;Kim, H.J.;Moon, J.C.;Bae, H.Y;Han, S.H.
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.21 no.6
    • /
    • pp.379-388
    • /
    • 2018
  • In this study, we propose a new approach to impliment autonomous travelling of mobile robot based on obstacle avoidance and voice command. Obstacle Avoidance technology of mobile robpot. It has been used in wide range of different robotics areas to minimize the risk of collisions. Obstacle avoidance of mobile robots are mostly applied in transportation systems such as aircraft traffic control, autonomous cars etc. Collision avoidance is a important requirement in mobile robot systems where they all featured some kind of obstacle detection techniques in order to avoid colliding. In this paper it was illustrated the reliability of voice command and obstacle avoidance for autonomous travelling of mobile robot with two wheels as the purpose of application to the manufacturing process by simulation and experiments.

A Study on Anode Fuel Composition of Direct Borohydride/Hydrogen Peroxide Fuel Cell (직접 수소화붕소나트륨/과산화수소 연료전지의 산화극 연료 조성에 관한 연구)

  • LEE, TAE HOON;YU, SU SANG;OH, TAEK HYUN
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.32 no.6
    • /
    • pp.514-523
    • /
    • 2021
  • This study investigated the effect of anode fuel composition on the performance of direct borohydride/hydrogen peroxide fuel cells (DBHPFCs). The effect of sodium borohydride (NaBH4) and sodium hydroxide (NaOH) concentrations on fuel cell performance was determined through fuel cell tests. Fuel cell performance increased with an increase in the NaBH4 concentration, whereas it decreased with an increase in the NaOH concentration. The anode fuel composition was selected as 10 wt% NaBH4+10 wt% NaOH+80 wt% H2O based on the fuel viscosity, electrochemical reaction rate, and decomposition reaction rate. DBHPFCs were also tested to analyze the effect of operating temperature and operation time on fuel cell performance. The present results can be used as a reference basis to determine operating conditions of DBHPFCs.

Vibration Analysis of Washing Machine according to Unbalanced Mass during Dehydration (세탁기 탈수 동작 시 불평형 질량에 따른 진동 특성 분석)

  • Lee, Dae-Kyung;Jeong, Ji-Su;Sohn, Jeong-Hyun;Kim, Chan-Jung;Park, Jin-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.21 no.1
    • /
    • pp.1-7
    • /
    • 2022
  • In this study, vibration analysis of washing machine dehydration was carried out using laser sensors. The suspension of the washing machine was attached to a jig developed for this study. In addition, 10 laser sensors were attached to the jig. The channels of each laser sensor are composed of five channels: front, rear, left, right, and upper. Data acquisition equipment was used to obtain sensor data. The measured data were processed using signal processing, and interpolation of the data was performed using MATLAB with robust interpolation. Vibration analysis according to unbalanced mass and sensor attachment points was carried out.

Anomalous Records Detection in Process Data Using Robust Linear Regression (로버스트 선형 회귀를 이용한 공정 데이터의 이상 기록 탐지)

  • Jung, Jin-uk;Jin, Kyo-hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 2022.05a
    • /
    • pp.513-515
    • /
    • 2022
  • Manufacturing data collected using IoT devices in a smart factory environment is generally reliable except for noises caused by external factors. However, unlike manufacturing data that is collected mechanically, process data manually recorded by field-workers can cause problems such as the misspelled entries or the missing entries. Therefore, process data must be validated before being used as training data for artificial intelligence models. In this paper, based on the fact that which is a linear relationship between the power consumption of the MCT machine and the production of the product recorded by the field-workers, we detect anomalous records of the workers using robust linear regression.

  • PDF

Educational humanoid robot using 3D printer and Arduino (3D프린터와 아두이노를 활용한 교육용 휴머노이드 로봇)

  • SukHun Kim;NamHo Kim
    • Smart Media Journal
    • /
    • v.11 no.11
    • /
    • pp.9-16
    • /
    • 2022
  • Among the types of robots, it is not easy to make a robot that walks on two legs. For this, it is necessary to be able to create software that can control precise servomotor settings and various operations. This process is very difficult for beginners and not easy to make because there is no suitable Arduino shield shape for the robot. Therefore, in this study, a method for manufacturing Arduino and plug-in type shield was proposed. In addition, the process of developing a PC control program that can simplify motion control, manufacturing a robot, and setting servo motor values to easily control motion was introduced. It is expected that this will be of great help to novice developers who are interested in making robots.

A Study on Application of Normal Oriented Path Generation Algorithm for Curved Surface Coating Process (곡면 코팅 공정을 위한 수직 지향 경로 생성 알고리즘 적용에 대한 연구)

  • Gun Ho Kim;Kihyun Kim;Jaehyun Park
    • Journal of the Semiconductor & Display Technology
    • /
    • v.22 no.4
    • /
    • pp.119-123
    • /
    • 2023
  • This study is normal orientation technology of slit coating equipment to improve the quality of curved displays. Currently, the demand for curved displays is increasing significantly due to advantages such as screen immersion or design in various industries. Accordingly, changes in the display coating process are essential. In the curved display coating process, unlike the existing flat coating process, the nozzle must be rotated along the curvature of the curved surface to spray the coating solution. The coating solution must be applied while maintaining a uniform thickness. If the thickness of the coating liquid applied to the target surface is non-uniform, the quality of the product may be degraded such as image quality deterioration and light spreading. This paper presents technology and experimental results for keeping the nozzle of slit coating equipment perpendicular to the curved surface and is expected to contribute to the quality improvement of curved displays.

  • PDF

New or Renew: Constructing Tomorrow with Kit of Parts

  • Ilkay Standard;Sena Kucukayan
    • International Journal of High-Rise Buildings
    • /
    • v.13 no.1
    • /
    • pp.97-102
    • /
    • 2024
  • In this paper, we would like to share our ongoing research on global population and demographic shifts and the corresponding need for diverse responses. As population growth varies worldwide, the pressing issue is the current global housing shortage. The USA alone lacks 4 million homes, underlining the urgency for new construction and renewal of existing. Our focus is primarily on new building processes, which must also incorporate elements of renewal for future sustainability. Our research addresses several key questions: How will roles for construction professionals change? What should be the primary goal of the design process? What types of technologies are currently available, and which aspects of the process can be enhanced with AI? A significant part of our study is exploring sustainable building methods that reduce embodied carbon and increase speed of construction. Our goal is to extend the transition from smart homes to cities, analyzing the evolution towards smart communities and cities. A critical aspect of our research is the 'kit of parts concept, involving prefabrication and modular construction. This approach is essential for both rebuilding and new projects, potentially lowering costs in manufacturing and design for long term. Lastly, we present a detailed comparison of the construction industry with manufacturing.

A Study on Design and Implementation Processes of a Smart Factory for Aircraft Parts (항공기 부품 스마트 공장 구축 프로세스 연구)

  • Kim, Byung-Joo;Kim, Deok Hyun;Lee, In Su;Jun, Cha-Soo
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.43 no.3
    • /
    • pp.229-237
    • /
    • 2017
  • Presented in this paper is a case study of constructing a smart factory for aircraft parts. The construction procedure involves four phases. First of all, its management goals are set, and layout design and simulation are carried out in the conceptual design phase. In the detail design phase, operating scenarios for each module are written out, and probable risks are analyzed by expert groups, and then requirements for developing equipments and subsystems are determined with consideration for element technologies and their integration schemes into the smart factory. In the fabrication and installation phase, system development, equipment fabrication and installation are proceeded in a separate manner, and then integrated together subsequently. In the operation and improvement phase, the factory is stabilized, sophisticated and improved constantly during real operation.

Study of Standardization and Test Certification for Wearable Smart Devices (웨어러블 스마트기기의 표준화 및 시험인증 연구)

  • Han, Tae-Su;Kim, Deok-kee;Kwon, Oh-Young;Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.23 no.4
    • /
    • pp.11-18
    • /
    • 2016
  • Today, wearable technology products are used in a wide range of consumer, healthcare, bio-medical, and industrial applications. The market for wearable technology products is expected to increase dramatically over the next several years. In addition, concerns for safety, performance and reliability of wearable products keep increasing and will be essential for widespread acceptance in the marketplace. Wearable smart devices, which are generally in contact with the human body and skin, are exposed to the risk of the electric shock, burn, and explosion. Therefore, the standardization of wearable devices in terms of human safety and reliability should be very important. Furthermore, the development of test method and test certification of the wearable products will be one of the key technology for mass production. Such standardization and certification will help consumers to choose the safest and best quality wearable devices and allow manufacturers to prove the safety and quality of their products, thereby helping them to gain a competitive technology. This paper discusses the current status of the wearable smart devices as well as the standardization and test certification applicable to wearable technology products.