• 제목/요약/키워드: slurry casting

검색결과 107건 처리시간 0.025초

Tape casting 법과 Sandblasting 법을 이용한 광소자용 기판 제조 (1) (Fabration of PLC susbstrate by slurry filling and sandblasting Method)

  • 조윤희;김용석;이용호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 추계학술대회 논문집 Vol.14 No.1
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    • pp.341-345
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    • 2001
  • In this study, nano-sized powders of $Si0_2-0^{\sim}15mol%B_2O_3$ composition were prepared by sol-gel processing method using TEOS(Tetra ethyl ortho silicate) and $H_3BO_3$ solution. The powders were tape-cast on High silicate glass sheet(HSG) substrate and sintered to form a layer of undercladding for the planar light wave module, During the sol-gel processing, $H_2O/Si$ mole ratio were varied to modify the size of the powders in a range from 600 to 75nm. The dispersion of the powder was modified by changing the pH of the slurry. Sintering temperature of the tape was observed to decrease with the size of the powder and the $B_2O_3$ content in the powder. When the silica powders of 75-125nm in diameter containing 15mol% $B_2O_3$ were used, 98 TD% was obtained at $1250^{\circ}C$, which is approximately $300^{\circ}C$ reduction in sintering temperature compared with micrometer-sized powders.

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PDP 무연 투명유전체 후막의 형성 및 특성 (The Fabrication and Properties of Lead-tree Transparent Dielectric Thick Films for PDP)

  • 허성철;최덕균;오영제
    • 한국전기전자재료학회논문지
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    • 제17권10호
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    • pp.1107-1113
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    • 2004
  • Dry film method for large size of PDP(Plasma Display Panel) module has been actively investigated. This method for lead-free transparent dielectric formation depends on green sheet technology. By adjusting the composition of transparent dielectric powders and organics, uniformly dispersed slurry was fabricated, Viscosity of the slurry exhibited pseudoplastic behavior for tape casting, Cast green sheets were tested under tensile condition at room temperature. It was found that the increase in transparent dielectric powder and binder ratio leads to decrease in strain to failure of green sheets from 120 % to 34 % and from 255 % to 4 %, respectively. Tensile strength of green sheets decreased abruptly with increase of transparent dielectric powder ratio, with minimum at 0.13 MPa. On the other hand, tensile strength increased continuously from 0.1 MPa to 2.4 MPa with increase of binder ratio. The green sheets were attached on the glass substrate and heated by following firing schedule. As a result, the best result was obtained when fired at 580 $^{\circ}C$ for 15 min and had transmittance of 78 % in visible range 550 nm.

나노 탄화규소(SiC) 슬러리로 코팅된 메타-아라미드 직물의 특성 (Characteristics of Meta-aramid Fabrics Coated with Slurry of Nanoscale SiC Particles)

  • 박종현;이선영;원종성;이응보;김의화;이승구
    • 한국염색가공학회지
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    • 제29권3호
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    • pp.131-138
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    • 2017
  • Most of high performance fabrics for the car racing protective clothing have been developed to have thermal resistance, flame retardant property, impact resistance and anti-frictional properties to protect the racer from the crucial accident. In this study, the meta-aramid fabric, which has inherent flame retardant, was coated with nanoparticles of SiC to enhance the impact resistance and anti-friction properties. Uniform coating of the nanoparticles onto the fabrics was obtained by using tape casting method. As the experimental parameters, size and content of the SiC nanoparticle were varied with the coating conditions of the fabric surface. The effects of the nanoparticle coating on the properties of meta-aramid fabric were examined with various instrumental analyses such as SEM, tensile strength and abrasion test.

주입성형법으로 제조된 Cordierite계 적외선 방사체의 열적특성에 미치는 $MnO_2$의 영향 (Effect of $MnO_2$ Additives on the Thermal Properties of Infrared Radiator of Cordierite System Fabricated by Slurry Casting Method)

  • 신용덕
    • 한국세라믹학회지
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    • 제32권7호
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    • pp.769-776
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    • 1995
  • Infrared radiators of a cordierite system [cordierite (2MgO.2Al2O3.5SiO2)+30wt% clay+X wt% MnO2 (X=0, 0.1, 0.25, 0.5, 1.0, 1.5, 2.0, 2.5)] were manufactured by a slurry casting method. Thermal and physical properties of these infrared radiators were studied by the measurement of spectra emissivity, thermal expansion coefficient and apparent density, SEM and EPMA analyses were also carried out. The thermal expansion coefficient and apparent density were decreased with increasing amouonts of MnO2 additives. On the other hand, the spectral emissivity was increased in the wavelength below 4.5${\mu}{\textrm}{m}$. Also, infrared radiators of the cordierite system, of which the spectral emisivity was 0.8, could be attainable in the wavelength above 4.5${\mu}{\textrm}{m}$. The infrared radiator of the cordierite system with 2.0wt% MnO2, of which the spectral emissivity was approximately 1.0, could be attainable in the wavelength between 4.5${\mu}{\textrm}{m}$ and 8${\mu}{\textrm}{m}$. The spectral emissivity of the specimen containing 2.0wt% MnO2 was higher than others in the wavelength between 8${\mu}{\textrm}{m}$ and 14${\mu}{\textrm}{m}$.

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Tape casting법과 Sandblasting법을 이용한 광소자용 기판 제조 (1) (Fabration of PLC susbstrate by slurry filling and sandblasting Method)

  • 조윤희;김응석;이용호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 추계학술대회 논문집
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    • pp.341-345
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    • 2001
  • In this study, nano-sized powders of SiO$_2$-0∼15mo1%B$_2$O$_3$ composition were prepared by sol-gel processing method using TEOS(Tetra ethyl ortho silicate) and H$_3$BO$_3$ solution. The powders were tape-cast on High silicate glass sheet(HSG) substrate and sintered to form a layer of undercladding for the planar light wave module. During the sol-gel processing, H$_2$O/Si mole ratio were varied to modify the size of the powders in a range from 600 to 75nm. The dispersion of the powder was modified by changing the pH of the slurry. Sintering temperature of the tape was observed to decrease with the size of the powder and the B$_2$O$_3$ content in the powder. When the silica powders of 75∼125nm in diameter containing 15mo1% B$_2$O$_3$ were used, 98 TD% was obtained at 1250$^{\circ}C$, which is approximately 300$^{\circ}C$ reduction in sintering temperature compared with micrometer-sized powders.

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Water Swelling을 이용한 Fluorine함유 저온소결 기판의 제조 (Fabrication of Low Temperature Cofiring Substrate Containing Fluorine by Water Swelling)

  • 윤영진;최정헌;이용수;강원호
    • 마이크로전자및패키징학회지
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    • 제9권2호
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    • pp.19-25
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    • 2002
  • 저온소결기판을 위하여 green sheet를 제조하기 위한 조성으로 $Li_2$O.MgO. $MgF_2$.$SiO_2$.$B_2O_3$를 기초 조성으로 선정하였다. 조합 후 용융하여 만들어진 모유리는 열분석을 통하여 최적 핵형성 온도와 최고 결정성장 온도를 도출하였으며 핵형성 온도는 전이온도와 같은 $490^{\circ}C$로 선정하였다. 결정화 유리를 제조하기 위하여 두 단계의 열처리를 실시하였으며 , 생성된 결정상은 Lithium fluorhectorite와 Lithium boron fluorphlogopite결정상 이었다. 계속적으로 제조된 결정화 유리는 water swelling 현상을 이용하여 분말화를 실시하였으며 평균 입도크기는 2.574 $\mu\textrm{m}$이었다. glass ceramics 분말은 물에 넣으면 반응하여 팽창하는 것과 함께 끈적끈적한 sol이 생성되는 현상을 이용하여 green sheet 제조를 위한 slurry를 제조하였다. Tape casting을 위한 slurry의 결정화 유리 분말 대비 용매의 최적 비율은 100:18이었고, 슬러리의 점도는 11,000~14,000cps 이었다. KCl 1 M용액 10min담지 시편에 대해서는 $900^{\circ}C$에서, 20 min담지 시편에 대해서는 $800^{\circ}C$에서 각각 치밀한 소결성을 나타내었다.

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Acrylate를 결합제로 사용한 수계 테이프 캐스팅에서 알루미나 슬러리의 분산 및 점성 특성 (Dispersion and Rheological Characteristics of Alumina Slurries in Aqueous Tape-casting Using Acrylate Binder)

  • 조유정;박일석;문주호;김대준
    • 한국세라믹학회지
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    • 제39권2호
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    • pp.164-170
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    • 2002
  • Acrylate 수계 결합제를 사용한 알루미나 테이프 캐스팅용 슬러리의 완전분산을 위한 최적의 분산제와 분산제량을 결정하기 위해 침강실험, 분말 함유량 실험, 점도 및 zeta 전위 측정을 행하였다. 알루미나 슬러리의 완전분산은 분산제를 polycarboxylic acid로 했을 때 얻어졌으며, 최적의 첨가량은 알루미나 100에 대하여 0.23∼0.24g 이었다. 분말에 대한 분산제량이 증가할수록 분산은 잘 이루어졌으나, 일정량 이상이 첨가되면 분산제가 용매 안에 과잉으로 존재하여 분산을 저해하는 요인으로 작용하였다. 테이프 캐스팅용 슬러리는 100g의 알루미나 분말에 0.2g의 polycarboxylic acid를 첨가하였을 때 분산 및 테이프 특성이 가장 우수하였고, 이 때 혼합한 결합제는 acrylate였고, 가소제는 Benzoflex를 사용하였다. 이 때 슬러리 최적 점도는 약 570 cps였고, 테이프 내 알루미나 량은 57 vol%이었다.

WO3/Tert-butyl alcohol 슬러리의 동결주조와 진공분위기 건조를 이용한 텅스텐 다공체 제조 (Fabrication of Porous Tungsten by Freeze Casting and Vacuum Drying of WO3/Tert-butyl Alcohol Slurry)

  • 허연지;이의선;오승탁;정영근
    • 한국분말재료학회지
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    • 제29권2호
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    • pp.118-122
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    • 2022
  • The synthesis of porous W by freeze-casting and vacuum drying is investigated. Ball-milled WO3 powders and tert-butyl alcohol were used as the starting materials. The tert-butyl alcohol slurry is frozen at -25℃ and dried under vacuum at -25 and -10℃. The dried bodies are hydrogen-reduced at 800℃ and sintered at 1000℃. The XRD analysis shows that WO3 is completely reduced to W without any reaction phases. SEM observations reveal that the struts and pores aligned in the tert-butyl alcohol growth direction, and the change in the powder content and drying temperature affects the pore structure. Furthermore, the struts of the porous body fabricated under vacuum are thinner than those fabricated under atmospheric pressure. This behavior is explained by the growth mechanism of tert-butyl alcohol and rearrangement of the powders during solidification. These results suggest that the pore structure of a porous body can be controlled by the powder content, drying temperature, and pressure.

Effects of Debinding Atmosphere on Properties of Sintered Reaction-bonded Si3N4 Prepared by Tape Casting Method

  • Park, Ji-Sook;Lee, Sung-Min;Han, Yoon-Soo;Hwang, Hae-Jin;Ryu, Sung-Soo
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.622-627
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    • 2016
  • The effects of the debinding atmosphere on the properties of sintered reaction-bonded $Si_3N_4$ (SRBSN) ceramics prepared by tape casting method were investigated. Si green tape was produced from Si slurry of Si powder, using 11.5 wt% polyvinyl butyral as the organic binder and 35 wt% dioctyl phthalate as the plasticizer. The debinding process was conducted in air and $N_2$ atmospheres at $400^{\circ}C$ for 4 h. The nitridation process of the debinded Si specimens was performed at $1450^{\circ}C$, followed by sintering at $1850^{\circ}C$ and 20 MPa. The results revealed that the debinding atmosphere had a significant effect on $Si_3N_4$ densification and thermal conductivity. Owing to the higher sintered density and larger grain size, the thermal conductivity of $Si_3N_4$ specimens debinded in air was higher than that of the samples debinded in $N_2$. Thus, debinding in air could be suitable for the manufacture of high-performance SRBSN substrates by tape casting.

Preparation of a Semi-Conductive Thin Film Sensor for Measuring Occlusal Force

  • Yu, Siwon;Kim, Nari;Lee, Youngjin
    • 센서학회지
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    • 제24권2호
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    • pp.88-92
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    • 2015
  • In order to study the semi-conductive characteristics of carbon black-filled ethylene-propylene-diene monomer (EPDM) composite film, which is used for measuring occlusal force, composite samples with volume ratios of carbon black to EPDM ranging from 30% to 70% were prepared. The process of making a composite film consists of two steps, which involve the preparation of a slurry composition and the fabrication of a thin film using solution casting and a lamination process. To prepare the slurry composition, we dispersed carbon black nanoparticles into an organic solvent before mixing with an EPDM solution in toluene. The mechanical and electrical properties of the resulting carbon black-filled EPDM film were then investigated, and the results showed that the electrical resistance of a film decreases with the increase in the carbon black content. Furthermore, improved elastic recovery was observed after cross-linking the EPDM.