• Title/Summary/Keyword: size press

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A Case Study of an Optimum Lot Size of Press Line (프레스 라인 적정 로트 크기의 결정에 관한 사례 연구)

  • Kim, Yearn-Min
    • IE interfaces
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    • v.24 no.3
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    • pp.241-247
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    • 2011
  • This paper develops a mathematical model which searches an optimum lot size of a press line, and applies this model to the scheduling of the press line. This mathematical model is not a widely studied cost model but a model which considers the utilization of the press line under a lean production system. In this paper, the optimum lot size is a minimum lot size which does not exceed the total work time of the press line. A production volume and the priority of the production in the press line are adjusted using this optimum lot size. A mathematical model developed in this paper will allow determining the optimum lot size easily in case of variable production environments such as an introduction of a new product and a fluctuation of production volume of each item. Therefore, our model will make a better scheduling of the press line and will enhance the utilization of it.

A study on the Large High Speed Press Plunger Structure and Dynamic Bottom Dead Center Displacement (대형 고속프레스 플런저 구조와 동적 하사점 변위량에 대한 연구)

  • Seung-Soo Kim;Chun-Kyu Lee
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.40-45
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    • 2022
  • The EV electric vehicle market is growing rapidly worldwide. An electric vehicle means a vehicle that uses energy charged through an electricity source as power. The precision of the press is important to mass-produce the drive motor, which is a key component of the electric vehicle. The size of the driving motor is increasing, and The size of the mold is also growing. In this study, the precision of large high-speed presses for mass production of driving motors was measured. A study was conducted on the measurement method of press and the analysis of measurement data. A drive motor is a component that transmits power by converting electrical energy into kinetic energy. EV driven motors have key material properties to improve efficiency. The material properties are the thickness of the material. As a method for improving performance, use a 0.2mm thin steel sheet. Mold is also becoming larger. As the mold grows, the size of the high-speed press for mass production of the driving motor is also increasing. Also, the precision of the press is the most important because it uses a thin iron plate material. So the importance of large press precision is being emphasized. In this study, the effect of large high-speed press structure on precision was verified

Evaluation of Design Parameters for Optimizing the Cooling Channel in Hot Press Bending Process (핫 프레스 벤딩 공정에서 냉각회로 최적화를 위한 공정변수의 평가)

  • Nam, Ki-Ju;Choi, Hong-Seok;Ko, Dae-Cheol;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1267-1273
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    • 2009
  • Hot press forming can produce high-strength components by rapidly cooling between closed punch and die after hot forming using quenchable boron steel austenized in a furnace. In the hot press forming process, the cooling rate is influenced by the size, position and arrangement of the cooling channel and the file condition of cooling water in the die. Also, mechanical properties of the final components and operation time are related to cooling rate. Therefore, the design of optimized cooling channel is one of the most important works. In this paper, the effect of position and size of the cooling channel on the cooling rate was investigated by using design of experiment and FE analysis in hot press bending process. Therefore the optimum cooling channel ratio was presented in the HPB.

Development of 22,000Ton Hydraulic Press for the Forming of Heat Plate with Ultra-Large Size (초대형 열교환기용 열판 성형을 위한 22,000Ton급 유압 프레스 개발)

  • Lim S. J.;Park H. J.;Yoon D. J.;Kim E. Z.;Lim H.;Na K. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.166-169
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    • 2001
  • 22,000 Ton hydraulic press was developed using wire winding method. The hydraulic press consists of three piece of frame type. The outer layers of yoke-column frame and main cylinder linear were wound with piano wire(1mm${\times}$4mm) under controlled tension and the total length of wound wire was about 450Km. The developed hydraulic press is used for the forming of heat plate with ultra-large size. To obtain large force with relative small apparatus, high pressure of $1,500 Kgf/cm^2$ was supplied to main cylinder through pressure amplification by booster pump. Therefore sealing technique of main cylinder is so crucial that the seals were made of mitre ring type with super-elastic metal. The press total weight is about 150 tons, which is quite light and compact relative to that of conventional hydraulic press.

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- A study for the safe preventions by the present conditions of the industrial accidents in the press working - (프레스 작업의 재해 현황에 따른 안전대책에 관한 연구)

  • 정재수;정수일
    • Journal of the Korea Safety Management & Science
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    • v.5 no.2
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    • pp.27-40
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    • 2003
  • In this study, it was researched a kind of the press machines which had been retained in the domestic press working companies. And then it was analyzed the present conditions with the working types, companies size, the aging types and the continuous working periods. Specially, the purpose of this paper is decreased the industrial accidents of the domestic press working companies by the proposing the safe prevention which are obtained by the analysing the accidential reasons.

Quality Characteristics of Ginseng Powder using Molecular Press Dehydration Method (분자 압축 탈수방법을 이용한 인삼분말의 품질특성)

  • Lee, H.S.;Kwon, K.H.;Jeong, J.W.
    • Journal of Biosystems Engineering
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    • v.34 no.3
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    • pp.155-160
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    • 2009
  • This study was attempted to quality characteristics of ginseng powder using molecular press dehydration(MD) method. Ginseng powder was dried using maltodextrin as dehydrating agents, and the quality of the ginseng powder was compared with that of freeze-drying and hot air-drying samples in terms of colors, moisture contents and grain size. The colors of ginseng powder using MD-drying and freeze-drying was better than hot air-dried ginseng powder. The moisture contents of ginseng powder using MD-drying was 9.49%, while freeze-drying was 4.14% and hot air-drying 11.71% after 72ball mill times. The grain size of ginseng powder using MD-drying and freeze-drying was better than hot air-drying ginseng powder. These results suggest that drying of ginseng powder using molecular press dehydration method is very efficient, because minimal cell destruction may be achieved.

The Section Design of Press Door Impact Beam for Improving Bending Strength (굽힘 강도 향상을 위한 프레스 도어 임팩트 빔의 단면 설계)

  • Jo, Kyeongrae;Kang, Sungjong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.1
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    • pp.74-81
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    • 2017
  • The door impact beam of the side-impacted vehicle plays a key role in securing occupant safety by preventing intrusion from the impacting vehicle. Despite the low production cost, the press door impact beam has been adopted sparingly because of the strength inferiority. In this study, the design technologies of the press beam aimed at improving bending strength were investigated. First, the effect of the section shape and size was examined. Next, thickness and material strength were increased. Also, the TRB beam application was simulated by varying combined thickness. Some TRB beams with reduced weight exhibited bending strength over the strength of the pipe beam. Then, the beam with a closed center section also showed remarkably enhanced maximum bending strength.

A study for the safe preventions by the present conditions of the industrial accidents in the press working. (프레스 작업의 재해 현황에 따른 안전대책에 관한 연구)

  • 정재수;정수일
    • Proceedings of the Safety Management and Science Conference
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    • 2003.05a
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    • pp.27-36
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    • 2003
  • In this study, it was researched a kind of the press machines which had been retained in the domestic press working companies. And then it was analysed the present conditions with the working types, the size of companies, the aging types and the continuous working periods. Specially, the purpose of this paper is decreased the industrial accidents of the domestic press working companies by the proposing the safe prevention which are obtained by the analysing the accidential reasons.

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Directional Effect of Applied Pressure during the Sintering on the Microstructures and Fracture Toughness of Heat-treated Silicon Nitride Ceramics (소결시의 가압방식이 열처리 후 질화규소의 미세조직과 파괴인성에 미치는 영향)

  • 이상훈;박희동;이재도
    • Journal of the Korean Ceramic Society
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    • v.32 no.6
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    • pp.653-658
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    • 1995
  • Directional effect of applied pressure during sintering on the microstructure and fracture toughness of the heat-treated silicon nitride ceramics has been investigated. The specimens with a composition of 92Si3N4-8Y2O3(in wt%) were sintered at 172$0^{\circ}C$ by a hot press (HP ) and a hot isostatic press (HIP) and heat-treated for grain growth at 1800~20$0^{\circ}C$. The fracture toughness of the HP samples increased with the grain size while the fracture toughness of the HIP treated samples remained the same even though the grain growth occurred. This discrepancy was explained by a bimodal grain size distribution and large aspect ratio of the HPed samples and a monomodal grain size distributjion and samll aspect ratio of the HIP treated samples.

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