• Title/Summary/Keyword: ship building process

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Effects of Hybrid Welding Conditions on Impact Toughness of Weld Metal in Ship Structural Steel (조선용강재의 하이브리드 용접금속부 충격인성에 미치는 용접조건의 영향)

  • Hong, Seung-Gap;Lee, Jong-Bong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.130-132
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    • 2006
  • In passenger ship building where thin plates are mainly used, conventional arc welding processes result in significant post-weld reworking due to thermal distortion of welded joints. In order to solve this problem, European shipbuilding industries introduced hybrid welding process since the 1990's. for passenger ship, first of all, stability is very important. So, in this study, we investigated effects of hybrid welding conditions on impact toughness of weld metal in passenger ship building using DH36 steel.

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Development of a Voluntary Hazard Assessment Model for Small- and Medium-Sized Ship-building Plants (중소규모 조선업 사업장을 위한 자율 위험성 평가 모델의 개발)

  • Lim, Hyeon-Kyo;Lee, Kyung-Tae;Bae, Dong-Chul;Chang, Seong-Rok
    • Journal of the Korean Society of Safety
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    • v.26 no.2
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    • pp.70-76
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    • 2011
  • Industrial accident frequency in small- and medium-sized ship-building plants is much higher than that of large-sized ones so that safety management activities should be different. In that sense, voluntary hazard assessment would be helpful for small- and medium-sized plants. However, conventional hazard assessment items and methods had some problems that discouraged voluntary participation of plants concerned. This study aimed to develop a new model for small- and medium-sized ship-building plants that can promote and encourage voluntary hazard assessment activities. For that purpose, ship-building process was assumed as a sequence of phases, and accident characteristics were compared with them. From that result, relative weights of accident factors including ship-building phases, accident types, occupational category, accident-induced objects, and hazardous items were determined with accident frequency data and with the help of expert groups. Therefore, for web-based integrative computer programming, a plain but accident data-dependent model was developed, with an additive function for related agencies that want to collect assessment results. It is expected that this model would help small- and medium-sized ship-building plants that wanted not only simple checklists but also effective assessment and management guidelines.

Study on Project Management Method of Naval Ship Building in Monetary Fluctuations (금융환경 변동 하에서 실적가치 기법에 의한 함정건조사업 관리 방안 연구)

  • Kim, Hyung-Man;Seo, Guan-Hee;Kim, Soo-Young
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.5 s.143
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    • pp.542-549
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    • 2005
  • Naval ships are complex weapon systems which play the integrated performance by system integration of many kinds of weapon systems and their leading ships are usually not disposed after test and evaluation but militarised. Then, strict project management is required for naval ship building projects by identifying problems early and by taking prefer measures in time against unexpected situations encountered in the process of the projects. EVMS is a project management system which can manage the schedule and the budget of a project concurrently and estimate the project's time duration and the cost at project completion. In this paper, the applicability and usefulness of WMS is studied for a assumed navai ship building project, in the environment of monetary fluctuations such as price index, wage increase rate and exchange rate.

Context-Aware Steel-Plate Piling Process System For Improving the Ship-Building Process (선박 건조공정 개선을 위한 상황인지 컴퓨팅 기반의 강재적치처리시스템)

  • Kang, Dong-Hoon;Ha, Chang-Wan;Kim, Je-Wook;Oh, Hoon
    • Journal of the Korea Society of Computer and Information
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    • v.16 no.6
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    • pp.165-178
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    • 2011
  • A gigantic ship is constructed by assembling various types of ship blocks, each block being made by cutting and piecing the steel-plates together. The steel-plate piling process as the initial stage of ship construction sorts and manages the steel-plates according to the ship blocks that the steel-plates are used to make. The steel-plate piling process poses some problems such as process delay due to piling errors, safety vulnerability due to the handling of extra heavy-weight objects, and the uncertainty of work plan due to lack of information management in the pile spaces. We constructed a steel-plate piling process system based on the context-aware computing to resolve such problems. We built simulation system that can simulate the piling process and then established a smart space within the system by using tags, sensors and a real-time location system in order to collect context information. Workers receive an appropriate or intelligent service from the system.

Sensor-based Remote Monitoring for Ship Block Assembly (선박 블록 조립을 위한 센서 기반 원격 모니터링)

  • Lee, Sang-Don
    • The Journal of the Korea Contents Association
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    • v.9 no.1
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    • pp.73-80
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    • 2009
  • This paper describes a sensor-based remote monitoring technique for ship block assembly and implementation of a prototype system. Instead of manual processing or optical measuring devices, the proposed approach attaches some distance-measuring sensor nodes to ship blocks. Remote monitoring of the assembly status makes it possible to minimize marginal errors during ship block assembly process, and helps efficient ship building.

Ship Hull Modeling by CAD/CAM System (CAD/CAM 시스템에 의한 선박 모형 제작)

  • Tae-Wan Kim;Jae-Hwan Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.2
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    • pp.71-78
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    • 2001
  • In ship building industry, CNC and CAM are mostly applied to NC cutting and manufacturing of propeller and prototype ship model. Herein, prototype ship model is producted by CAD/CAM process. Hull form data is obtained from the ship drawing and used for 3D modeling by CAD software Pro/Engineer. CAD data is transferred into CAM s/w SPEEDplus to perform CNC process and the prototype small ship model is manufactured by CNC machine. To solve data transfer among different systems. IGES and STEP neutral formats are currently used. Herein IGES format is adopted for data transfer between CAD/CAM softwares.

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A Study on the noise working environment and occupational hearing impairment in the manufactoring industries (제조업 산업장의 소음환경과 직업성 난청에 관한 조사연구)

  • Lee, Chae-Eon;Lee, Jong-Tae;Son, Hye-Suk;Mun, Deok-Hwan;Jo, Byeong-Man;Kim, Seong-Cheon;Bae, Gi-Taek;Kim, Yong-Wan
    • 월간산업보건
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    • s.5
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    • pp.4-15
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    • 1988
  • In order to proffer the fundamental data for the better working environment and the effective establishment of hearing conservation program on workers exposed to industrial noise, author assessed noise levels on the 42 noisy processes among 84 manufactures of 9 industries and measured noise gearing loss by the type of industries on 3,104 workers at these noisy processes from March, 1986 to Februry, 1987. The results were summarized as follows: 1. The averge of A-weight sound level of 23 processes(54.8%) and the avergae of sound level at each octave band of 14 processes(33.3%) exceeded the permissible exposure limits in 8 hours per day. 2. The noise level was the highest in process of cocking of ship building(109.1dBA), and followed by plating of steel rolling(104.3dBA), rivet of manufacture of motor vehicles(102.5dBA), shot of ship building(98.5dBA), aciding(95.7BA) and steel tubing(95.0dBA) of steel rolling, weaving of textiles(95.0dBA). 3. The permissible exposure time for the average of sound level at each octave band was only 30 minutes in the process of cocking of ship building, plating of steel rolling and rivet of manufacture of motor vehicles. 4. As a result of audiometric examination in 3,104 workers, the rate of hearing loss over 50dB at 4,000Hz was 7.3%(227 workers) and the rate of hearing loss over 41dB at 60average method was 2.9%(89 workers). 5. The prevalence of occupational hearing loss in ship building and manufacture of motor vehicle was 5.2% and it was the highest among prevalence of these 9 industries. 6. As a result of this suvery, the noise control and gearing conservation program were required especially in the industry of ship building and manufacture of motor vehicle.

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A Study on the Hole-Plan system combined with 3D CAD (3차원 CAD 통합형 홀 플랜 시스템에 관한 연구)

  • Ruy, Won-Sun;Yu, Yun-Sik;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.1
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    • pp.1-7
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    • 2012
  • It is necessary to construct the process automation system to improve the design efficiency and procure the higher design quality on the field of ship building. To construct this system, the shipbuilding companies should improve the 3D CAD/CAM system customized to the ship design and the software about design information management which could solve the conflict problem between the several related design division at the same time. The typical example is the Hole-plan process in the ship-building design. For the request of additional holes from outfitting division, the hull design division checks the compatibility conditions and reflects these holes to the hull panels if acceptable. if not, the requests are rejected and sent back to the outfitting division. These serial processes are not simple and require the tedious communication, discussion, and the complicated drawings. This article gives a basic introduction to the process of hole-plan system and proposes a strategy to automate its process.

A Study on the Relation Between Backlash and Tooth Contact for Optimization of the Conical Gear Marine Gearbox (선박용 코니칼 기어 감속기의 최적화를 위한 백래쉬와 물림에 관한 연구)

  • Kang, Jai-Hwa;Zhang, Qi;Ahn, In-Hyo;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.52-60
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    • 2011
  • Korea is the best country for ship-building. But nowadays, the speedboat and yacht are not mostly developed yet. For the sleek lines of ship, more innovative transmission system should be obtained in the ship industry. In general, marine transmissions often use the straight shafts and the helical gears. So it makes problem that engine-room requires large space. In this case, conical gear is the best solution for this. Until now, technology of conical gear is not generalized, but it will be increased more through many applications. So, in order to get conical gear design technology by ourselves, this thesis is conducted. This paper was written to gain useful information of marine gearbox design applied conical gear through the measurement of backlash, computer analysis and tooth contact test of helical conical involute gear pairs.

Design and Prototype Implementation of the Curved Plates Flow Tracking and Monitoring System using RFID (RFID 기술을 이용한 곡가공 부재 추적 및 모니터링 시스템 설계 및 프로토타입의 구현)

  • Noh, Jac-Kyou;Shin, Jong-Gye
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.6
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    • pp.424-433
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    • 2009
  • In order to improve productivity and efficiency of ship production process, production technology converged with Information Technology can be considered. Mid-term scheduling based on long-term schedule of ship building and execution planning based on short-term production schedule have an important role in ship production processes and techniques. However, data used in the scheduling are from the experiences of the past, cognitive, and often inaccurate, moreover the updates of the data by formatted documents are not being performed efficiently. This paper designs the tracking and monitoring system for the curved plates forming process with shop level. At first step to it, we redefine and analyze the curved plates forming process by using SysML. From the definition and analysis of the curved plates forming process, we design the system with respect to operational view considering operational environment and interactions between systems included and scenario about operation, and with respect to system view considering functionalities and interfaces of the system. In order to study the feasibility of the system designed, a prototype of the system has been implemented with 13.56 MHz RHD hardware and application software.