• Title/Summary/Keyword: sheet-flow

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Computer Simulation of Extrusion and Die Design for the Extrusion of Butyl Rubber (부틸고무의 압출을 위한 압출해석 및 다이설계)

  • Choi, T.G.;Lee, H.J.;Lyu, M.Y.
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.275-283
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    • 2014
  • Butyl rubber is used as an adhesive and it is mainly used in the form of sheets. The goal of this study is to design an extrusion die for the butyl rubber sheets using computer simulation. The extrusion die for the butylrubber sheets consists of manifold area and land area. In the manifold area, flows are spread from the entrance of the extrusion die to the land area. In the land area, flows become stable to the flow direction and uniform sheet can be obtained. Island area is being installed in the land area to get uniform flow. Four parameters, angle of manifold, length of manifold, length of land and island, were examined in the computer simulation. The optimum geometry of the extrusion die is derived which has a uniform flow in the width direction of the die.

A Study on the Explosion to Fire Transition Phenomena of Liquidfied Petroleum Gas (LP가스 폭발로부터 화재로의 천이에 관한 연구)

  • 오규형;이춘하
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.107-113
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    • 1993
  • Small rectangular explosion chamber of its size 25cmX25cmX32cm with a circular bursting diaphram at the top was used to study the mechanism of gas explosion to fire transition phenomena, the process of ignition of solid combustibles during a gas explosion. To visulize the explosion to fire transition phenomena, transparent acryl window and high speed camera system were used. The test piece of solid combustible in this experiments was a 5cm$\times$5cm square sheet of newspaper which was placed in the explosion chamber filled with a LPG-air mixture. The mixture was ignited by an electric spark at the center of the chamber. Explosion to fire transition phenomena and the behavior of out flow and in flow of gas through the opening yielded by bursting the diaphram was visualized with shlieren system and without shlieren system. Diameter of a bursting dlaphram at the top of the explosion chamber was varied 5cm, 10cm, and 15cm, and the position of test piece were varied with 6 point. Explosion pressure was measured with strain type pressure transducer, and the weight difference of the test piece before and after each experimental run was measured. By comparing the weight difference of solid combustibles before and after the experiment and the behavior of out flow and inflow of gas after explosion, it was found that the possibility of ignition was depends on the LPG-air mixture concentration and the exposure period of test piece to the burnt gas. Test result of this experiments it was found that the main factor of this phenomena are that heat transfer to the test piece, and the pyrolysis reaction of test piece. Based on the results, the mechanism of the explosion to fire transition phenomena were inferred ; gas explosion- heat transfer to solid combustibiles ; pyrolysis reaction of solid combutibles : air inflow ; mixing of the pyroly gas with air ignition.

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Characteristics of Flow and Turbulence near the Movable Weir Gate (가동보 주변에서의 흐름 및 난류 특성에 관한 연구)

  • Seo, Il-Won;Park, Sung-Won;Kim, Tae-Won
    • Proceedings of the Korea Water Resources Association Conference
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    • 2012.05a
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    • pp.143-143
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    • 2012
  • 최근 우리나라 주요하천에 걸쳐 수행된 '4대강 살리기 사업'에서는 하천에서 발생하는 홍수 및 가뭄재해의 방지를 위한 다양한 사업이 추진되었다. 특히 안정적인 용수공급과 재해방지를 위한 수위확보를 목적으로 4대강 16 개 구간에 걸쳐서 일반적 형태의 고정보와 함께 다양한 형상과 운영방식이 적용된 가동보로 이루어진 다목적보가 설치되었다. 본 연구에서는 4대강 유역(한강, 낙동강, 영산강, 금강)에 설치된 16 개 가동보의 형식 중 4곳(강정고령보, 강천보, 합천창녕보, 창녕함안보)에 적용된 라이징 섹터 게이트(rising sector gate)의 수리학적 특성을 분석하고자 가동보의 수리실험 모형을 개수로에 설치하여 보 주변에서의 흐름 및 난류 특성을 분석하고자 하였다. 4대강 유역에 설치된 라이징 섹터 게이트의 설치목적은 일반적인 고정보의 문제점으로 대두되고 있는 보 상류부의 퇴적토를 신속하게 배사(sediment flushing)하는 데 있다. 이를 위해서는 우선 배사 시에 보 하단부에서 최대유속을 발생시키면서 동시에 최적의 상하류 수위조건을 만족시키는 것이 매우 중요하다. 본 연구에서는 개수로에 설치된 가동보의 수문개방도에 따른 유속분포를 측정하였다. 보 주변에서의 보다 정밀한 유속장의 측정을 위해서 비접촉식 유속측정 방법인 PIV 측정방법을 이용하였다. PIV 측정방법은 일정한 입경과 밀도를 가지며 레이저 반사율이 높은 입자를 흐름에 투입하고 laser 발생장치로 laser sheet를 생성하여 레이저가 반사되어 나타나는 입자 각각의 시간변화에 따른 변위를 CCD 카메라로 가시화한 뒤 유속벡터값을 추출할 수 있게 한다. PIV 측정방법으로 유체의 흐름을 파악하고 시간평균된 유속결과를 바탕으로 난류 특성을 분석하였다. 수로전체 구간에 대하여 3차원 수치해석 프로그램인 FLOW-3D 모의결과와 비교하여 분석하였다. 실험을 통한 유속결과와 수치해석결과는 실험을 통한 유속결과와 비교 분석하였으며, 적용성을 검증한 후 다양한 조건에 대한 설계방안 및 유지관리에 활용하고자 한다.

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A study on coil temperature bariation in 75% hydrogen batch annealing furnace (75% 수소 BATCH 소둔시에서의 코일 온도변화에 관한 연구)

  • Jeon, Eon-Chan;Kim, Soon-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.173-181
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    • 1994
  • A Cold spot temperature control system for the batch annealing furnace has been estabilished in order to reduce energy consumption to improve productivity and stabilize the propertics of products. Therefore we confirmed a relation between annealing cycle time and atmospheric gas, variation of coil cold spot temperature with time during heating and actual temperature measurements at mid-width of each coil during heating and actual temperature measurements at mid-width of each coil during soaking. The results of the tempaeature variation effect on the batch annealing are as follows. 1) Heating time is reduced to one half with increasing atmospheric gas flow rate and changing of atmospheric gas component from HNx to Ax gas, and annealing cycle time is reduced to 2.7 times. 2) In case of short time healing, the slowest heating part is the center of B coil, in case of long time heating, the low temperature point moves from the center of coil to inside coil. And the temperature in this part is higher than other parts when cooling. When finished heating, the cold spot is located 1/3 of coil inside in case of HNx atmospheric gas. But center of coil in case of Ax atmospheric gas. 3) The outside of top coil is the highest temperature point when heating, which becomes the lowest temperature point when cooling. So, this point becomes high temperature zone at heating and low temperature zone at cooling, It has relation according to atmospheric gas component and flow rate. 4) Soaking time at batch annealing cycle determination is made a decision by the input coil width, and soaking time for quality homogenization of 1214mm width coil must be 2.5 hours longer than that of 914mm width coil for the same ciol weight. 5) Annealing cycle time with Ax atmospheric gas is extended 1 hour in of slow cooling during 5 hours in order to avoid rapid cooling.

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Koreanized Analysis System Development for Groundwater Flow Interpretation (지하수유동해석을 위한 한국형 분석시스템의 개발)

  • Choi, Yun-Yeong
    • Journal of the Korean Society of Hazard Mitigation
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    • v.3 no.3 s.10
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    • pp.151-163
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    • 2003
  • In this study, the algorithm of groundwater flow process was established for koreanized groundwater program development dealing with the geographic and geologic conditions of the aquifer have dynamic behaviour in groundwater flow system. All the input data settings of the 3-DFM model which is developed in this study are organized in Korean, and the model contains help function for each input data. Thus, it is designed to get detailed information about each input parameter when the mouse pointer is placed on the corresponding input parameter. This model also is designed to easily specify the geologic boundary condition for each stratum or initial head data in the work sheet. In addition, this model is designed to display boxes for input parameter writing for each analysis condition so that the setting for each parameter is not so complicated as existing MODFLOW is when steady and unsteady flow analysis are performed as well as the analysis for the characteristics of each stratum. Descriptions for input data are displayed on the right side of the window while the analysis results are displayed on the left side as well as the TXT file for this results is available to see. The model developed in this study is a numerical model using finite differential method, and the applicability of the model was examined by comparing and analyzing observed and simulated groundwater heads computed by the application of real recharge amount and the estimation of parameters. The 3-DFM model is applied in this study to Sehwa-ri, and Songdang-ri area, Jeju, Korea for analysis of groundwater flow system according to pumping, and obtained the results that the observed and computed groundwater head were almost in accordance with each other showing the range of 0.03 - 0.07 error percent. It is analyzed that the groundwater flow distributed evenly from Nopen-orum and Munseogi-orum to Wolang-bong, Yongnuni-orum, and Songja-bong through the computation of equipotentials and velocity vector using the analysis result of simulation which was performed before the pumping started in the study area. These analysis results show the accordance with MODFLOW's.

Estimation of Annual Variation of Ice Extent and Flow Velocity of Campbell Glacier in East Antarctica Using COSMO-SkyMed SAR Images (COSMO-SkyMed SAR 영상을 이용한 동남극 Campbell 빙하의 연간 면적변화 및 유속 추정)

  • Han, Hyangsun;Ji, Younghun;Lee, Hoonyol
    • Korean Journal of Remote Sensing
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    • v.29 no.1
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    • pp.45-55
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    • 2013
  • Campbell Glacier in East Antarctica is one of the major glaciers that flow into Terra Nova Bay. It is necessary to estimate accurate extent and flow velocity of Campbell Glacier which influences the dynamics of mass balance of East Antarctic Ice Sheet. However, few studies on Campbell Glacier have been performed since 1990s. In this study, we obtained a total of 59 COSMO-SkyMed SAR images over Campbell Glacier from June 2010 to January 2012. We estimated variations in the extent of Campbell Glacier Tongue and flow velocity of Campbell Glacier by applying the image digitizing and the offset tracking by image matching. Although the extent of Campbell Glacier Tongue decreased in summertime due to ice calving and increased in wintertime, the variation in the extent was very small. Campbell Glacier Tongue retained mean extent of 75.5 $km^2$. The ice discharge of Campbell Glacier Tongue was estimated to be $0.58{\pm}0.12km^3/yr$, which was bigger than in 1989. The flow velocity over Campbell Glacier Tongue was estimated to be from 181 to 268 m/yr that was faster than in 1988-1989, which contributed to the increase in the ice discharge of the glacier.

The Effect of Stress on the Thermal Stability of the TiS$i_2$ Film (TiS$i_2$ 박막의 열안정성에 미치는 막 스트레스의 영향)

  • Kim, Yeong-Uk;Kim, Yeong-Uk;Go, Jong-U;Lee, Nae-In;Kim, Il-Gwon;Park, Sun-O;An, Seong-Tae;Lee, Mun-Yong;Lee, Jong-Gil
    • Korean Journal of Materials Research
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    • v.3 no.1
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    • pp.12-18
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    • 1993
  • Abstract The effect of the film stress on the thermal stability of TiSi, films under the dielectric overcoat was investigated. TiS$i_2$ films with the sheet resistance of 1.2 ohm/sq. were produced by a solid-state reaction between sputtered Ti film and single-crystalline Si in an RTA (rapid thermal anneal) machine. Dielectric overcoats such as the USG (Undoped Silicate Glass, Si$O_2$) film and the PE-SiN(S$i_3$$N_4$) film were deposited by AP-CVD and PE-CVD, respectively, on the TiS$i_2$ film. The thermal stability of the TiSi, film was evaluated by changes in the sheet resistance, film stress and microstructure after furnace anneals at 90$0^{\circ}C$. Agglomeration of the TiSi2 film high temperatures results in the increase of sheet resistance and the decrease of tensile stress of TiSi, film. The stress level of the TiSi" PE-SiN and ~SG films at 90$0^{\circ}C$C was 1.3${\times}{10^{9}}$, 1.25 ${\times}{10^{10}}$, 2.26 ${\times}{10^{10}}$ dyne/c$m^2$ in tensile, respectively. Dielectric films deposited by CVD on TiSi, was effective on preventing agglomeration of TiSi,. The PE-SiN film mproved the thermal stability of TiSi, more effectively than the AP-CVD USG film. It is considered that agglomeration of the TiS$i_2$ film under the stress of dielectric overcoat at high temperature can be caused by a diffusional flow of atom called Nabarro-Herring microcreep.reep.

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A Study on the Self-annealing Characteristics of Electroplated Copper Thin Film for DRAM Integrated Process (DRAM 집적공정 응용을 위한 전기도금법 증착 구리 박막의 자기 열처리 특성 연구)

  • Choi, Deuk-Sung;Jeong, Seung-Hyun
    • Journal of the Microelectronics and Packaging Society
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    • v.25 no.3
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    • pp.61-66
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    • 2018
  • This research scrutinizes the self-annealing characteristics of copper used to metal interconnection for application of DRAM fabrication process. As the time goes after the copper deposited, the grain of copper is growing. It is called self-annealing. We use the electroplating method for copper deposition and estimate two kinds of electroplating chemicals having different organic additives. As the time of self-annealing is elapsed, sheet resistance decreases with logarithmic dependence of time and is finally saturated. The improvement of sheet resistance is approximately 20%. The saturation time of experimental sample is shorter than that of reference sample. We can find that self-annealing is highly efficient in grain growth of copper through the measurement of TEM analysis. The structure of copper grain is similar to the bamboo type useful for current flow. The results of thermal excursion characteristics show that the reliability of self-annealed sample is better than that of sample annealed at higher temperature. The self-annealed sample is not contained in hillock. The self-annealed samples grow until $2{\mu}m$ and develop in [100] direction more favorable for reliability.

Assessment of Resistance Spot Weldability of Dissimilar Joints of Austenitic Stainless Steels/IF Steels and Ferritic Stainless Steels/IF Steels (페라이트계 및 오스테나이트계 스테인리스강과 IF강의 이종 접합부의 저항 점 용접성 평가)

  • Lee, Jin-Beom;Kim, Dong-Cheol;Nam, Dae-Geun;Kang, Nam Hyun;Kim, Soon-Kook;Yu, Ji-Hun;Rhym, YoungMok;Park, Yeong-Do
    • Korean Journal of Metals and Materials
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    • v.49 no.1
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    • pp.64-72
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    • 2011
  • The spot weldability of dissimilar metal joints between austenitic stainless steels (STS316)/IF steels and ferritic stainless steels (STS430)/IF steels was investigated. This study was aimed to determine the spot welding parameters for a dissimilar metal joint and to evaluate the dissimilar metal joint's weldability, including its welding nugget shape, tensile-shear strength, hardness, and microstructure. The comparison of these results was described in terms of fracture behavior. Compared with the weld lobe of similar metal joints, dissimilar metal joints (STS430/IF) had reduced weld current range. However, the weld lobe of STS316/IF steel joint showed increased weld current range. This is because the dilution of chemical composition in the molten weld pool suppressed the heat input being caused by Joule heat with current flow through the samples. The microstructure of the fusion zone was fully martensite and mixture of ferrite and martensite for austenitic stainless steel/IF steel and ferritic stainless steel/IF steel combination, respectively. The experimental results showed that the shape of nugget was asymmetric, in which the fusion zone of the austenitic and ferritic stainless steel sheet was larger due to the higher bulk-resistance. The predicted microstructure by using the Schaeffler diagram was well matched with experimental results. After peel test, the fracture was initiated from heat affected zone of ferritic stainless steel sheet side, however the final fracture was propagated into the IF steel sheet side due to its lower strength.

La0.7Sr0.3MnO3 CMR thin film resistor deposited on SiO2/Si and Si substrates by rf magnetron sputtering for infrared sensor (SiO2/Si 및 Si 기판에 rf magnetron sputtering법으로 증착된 적외선 센서용 La0.7Sr0.3MnO3 CMR 박막 저항체 특성연구)

  • Choi, Sun-Gyu;Reddy, A. Sivasankar;Yu, Byoung-Gon;Ryu, Ho-Jun;Park, Hyung-Ho
    • Journal of the Korean Vacuum Society
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    • v.17 no.2
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    • pp.130-137
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    • 2008
  • $La_{0.7}Sr_{0.3}MnO_3$ films were deposited on $SiO_2$/Si and Si substrates annealed at $350^{\circ}C$ by rf magnetron sputtering. The oxygen gas flow rates were varied as 0, 40, and 80 sccm. Without post annealing process, $La_{0.7}Sr_{0.3}MnO_3$ thin films on $SiO_2$/Si and Si substrates were polycrystalline with (100), (110), and (200) growth planes. The grain size of $La_{0.7}Sr_{0.3}MnO_3$ thin films was increased with increasing oxygen gas flow rate. The sheet resistance of $La_{0.7}Sr_{0.3}MnO_3$ thin films was decreased with oxygen flow rate due to the increased grain size which induced a reduction of grain boundary. TCR (temperature coefficient of resistance) values of $La_{0.7}Sr_{0.3}MnO_3$ thin films were obtained from -2.0% to -2.2%.