• 제목/요약/키워드: sheet molding compound

검색결과 35건 처리시간 0.019초

WLP(Wafer Level Package)적용을 위한 SEMC(Sheet Epoxy Molding Compounds)용 Naphthalene Type Epoxy 수지의 경화특성연구 (Cure Characteristics of Naphthalene Type Epoxy Resins for SEMC (Sheet Epoxy Molding Compound) for WLP (Wafer Level Package) Application)

  • 김환건
    • 반도체디스플레이기술학회지
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    • 제19권1호
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    • pp.29-35
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    • 2020
  • The cure characteristics of three kinds of naphthalene type epoxy resins(NET-OH, NET-MA, NET-Epoxy) with a 2-methyl imidazole(2MI) catalyst were investigated for preparing sheet epoxy molding compound(SEMC) for wafer level package(WLP) applications, comparing with diglycidyl ether of bisphenol-A(DGEBA) and 1,6-naphthalenediol diglycidyl ether(NE-16) epoxy resin. The cure kinetics of these systems were analyzed by differential scanning calorimetry with an isothermal approach, and the kinetic parameters of all systems were reported in generalized kinetic equations with diffusion effects. The NET-OH epoxy resin represented an n-th order cure mechanism as like NE-16 and DGEBA epoxy resins, however, the NET-MA and NET-Epoxy resins showed an autocatalytic cure mechanism. The NET-OH and NET-Epoxy resins showed higher cure conversion rates than DGEBA and NE-16 epoxy resins, however, the lowest cure conversion rates can be seen in the NET-MA epoxy resin. Although the NETEpoxy and NET-MA epoxy resins represented higher cure reaction conversions comparing with DGEBA and NE-16 resins, the NET-OH showed the lowest cure reaction conversions. It can be figured out by kinetic parameter analysis that the lowest cure conversion rates of the NET-MA epoxy resin are caused by lower collision frequency factor, and the lowest cure reaction conversions of the NET-OH are due to the earlier network structures formation according to lowest critical cure conversion.

SMC 압축성형공정에서의 열변형에 관한 유한요소해석 (Finite Element Analysis of Thermally-Induced Deformation in SMC Compression Molding)

  • 이재형;이응식;윤성기
    • 대한기계학회논문집A
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    • 제21권1호
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    • pp.154-163
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    • 1997
  • Thermally-induced deformation in SMC(Sheet Molding Compound) products is analyzed using three dimensional finite element method. Planar fiber orientation, which causes the anisotropic material properties, is calculated through the flow analysis during the compression stage of the mold. Also curing process is analyzed to predict temperature profile which has significant effects on warpage of SMC products. Through the developed procedure, effects of various process conditions such as charge location, mold temperature, fiber contents, and fiber orientations on deformation of final products are studied. and processing strategies are proposed to reduce the warpage and the shrinkage.

고분자수지계 패널형 방수방식재의 수처리구조물 적용성에 관한 실험적연구 (Applicability on Water Treatment Structure of Anti-corrosive Sheet Molding Compound Panel)

  • 서현재;박진상;배기선;오상근
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2011년도 추계 학술논문 발표대회
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    • pp.161-163
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    • 2011
  • Due to various kind of waterproof materials and methods, which is difficult to select the most appropriate to waterworks. The materials used to prevent the deterioration of the service life is short, because of the chemical erosion. So, in the 2010 Office of Waterworks Seoul Metropolitan Government has set new standards. Recently, SMC panel is a trend that is being applied to water treatment facilities. However, SMC panel has not yet implemented a performance evaluation. Therefore, this study to confirm that satisfaction for the Office of Waterworks Seoul Metropolitan Government of the performance requirements, when the applied the SMC panel to water treatment structure.

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SMC 복합재료 멀티스케일 모델링을 위한 RVE 재구성 알고리즘 개발 (Development of RVE Reconstruction Algorithm for SMC Multiscale Modeling)

  • 임형준;최호일;윤상재;임상원;최치훈;윤군진
    • Composites Research
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    • 제34권1호
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    • pp.70-75
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    • 2021
  • 본 논문은 단섬유 칩으로 구성된 Sheet Molding Compound(SMC) 복합재료를 실험적으로 관찰된 특징들을 바탕으로 메소스케일(meso-scale) 대표체적요소(RVE: Representative Volume Element)를 재구성하는 새로운 알고리즘을 제시한다. 전산해석을 이용하여 SMC 복합재료의 비등방성 거동의 정확한 예측은 어려운 문제이다. 이를 극복하기 위해, SMC 복합재료를 위한 일련의 이미지 프로세싱 기술과 재구성 알고리즘 및 유한요소(FE: Finite Element) 생성기로 구성된 SMC RVE 모델을 개발하였다. 첫째, micro-CT 이미지 프로세싱은 SMC 물성에 직접적인 상관관계를 가지는 섬유칩의 배향 및 분산의 확률적 분포를 평가한다. 둘째, 해당 통계적 분포를 바탕으로 섬유칩 간의 겹침효과를 고려한 섬유칩 팩킹 재구성 알고리즘을 개발한다. 마지막으로, SMC 복합재료 멀티스케일 해석을 이용하여 매크로스케일(macro-scale)에서의 거동을 파악하고 실험데이터를 통해 검증을 수행한다.

입자와 섬유로 보강된 SMC 복합재의 기계적 특성에 관한 연구 (Mechanical Properties of Particle and Fiber Reinforced SMC Composites)

  • 정현조;윤성호
    • 한국자동차공학회논문집
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    • 제4권2호
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    • pp.173-182
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    • 1996
  • An analytical model has been developed to predict the elastic properties of a filled resin reinforced by chopped fibers, a three-phase composite such as a filled sheet molding compound(SMC). In the model the matrix material and fillers form an effective matrix. The effective matrix is then considered to be reinforced with long fibers lying in the sheet plane but randomly oriented in the plane. Expressions for the resulting transversely isotropic composite properties are explicitly presented. Using this model, the Young's and shear moduli are calculated for the SMC sample with filler weight fraction of 35% and fiber content of 30%. The same properties are also determined experimentally. The agreement between the calculated and measured elastic moduli is found to be very good for the in-plane properties. However, the out-of-plane properties show a large difference because the effect of voids is not taken into account in the model.

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고점도 유동장이 사출-압축 성형에 미치는 영향 (Numerical Study on The Injection-Compression Molding Characteristic of High Viscosity Plastic Fluids)

  • 박균명;김청균
    • Tribology and Lubricants
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    • 제18권5호
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    • pp.345-350
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    • 2002
  • Recently, as the development of manufacturing technique on SMC(sheet molding compound), various numerical and experimental approaches to injection and compression molding have been investigated. Injection and compression molding, however, has so various cases with complicated boundary condition that it is difficult to analyze mold characteristics precisely. In addition, since a slight change in process variables can significantly change the resulting mold thickness, a proper design is important to compression molding process. Therefore, in this study, the effects of various parameters on compression molding process have been investigated using FEM(finite element method) to formulate the melt front advancement during the mold filling process. To verify the results of present analysis, they are compared with those of reference. The results show a strong effect of initial charge volume, injection time and pressure as a result of variations in the rectangular charge shape.

Tack Rolling Ball Test를 활용한 아크릴레이트의 점착 성능에 대한 연구 (A Study on the Adhesion Performance of Acrylate Using Tack Rolling Ball Test)

  • 이보성;박완구;박진상;최수영;김병일;오상근
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2018년도 추계 학술논문 발표대회
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    • pp.173-174
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    • 2018
  • In this study, the objective of this study was to evaluate the adhesive characteristics of existing self-adhesive rubber asphalt sheet, butyl sheet and acrylate sheet in a low temperature environment through Tack Rolling Ball Test to obtain basic data on acrylate. As a result of this experiment, in the case of the self-molding rubber asphalt sheet and the butyl rubber sheet, the compound of the sheet was frozen in the low temperature environment and the iron bead was separated. On the other hand, the acrylate sheet did not freeze the acrylate even at 0 ℃, It is confirmed that the measured value is shown by Ball Test.

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랜덤상태의 E-유리 단섬유 강화 불포화 폴리에스터 기반 수지 복합재료의 물성 - E-유리 단섬유의 길이와 함량 및 적층수의 영향 - (Properties of Randomly Oriented Chopped E-glass Reinforced Unsaturated Polyester Based Resin Composite -Effect of Length/Content of E-Glass Fiber and Number of Stacking-)

  • 박진명;박영광;이영희;서대경;이장훈;김한도
    • 한국염색가공학회지
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    • 제27권3호
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    • pp.165-174
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    • 2015
  • To develop automobile parts, the unsaturated polyester based matrix resin(PR)/reinforcement(randomly oriented chopped E-glass fiber, GF) composites were prepared using sheet molding compound(SMC) compression molding. The effects of GF length(0.5, 1.0 1.5 and 2.0inch)/content (15, 20, 25, 30wt%) and number of ply(3, 4 and 5) on the specific gravity and mechanical properties of PR/GF composites were investigated in this study. The optimum length of GF was found to be about 1.0inch for achieving improved mechanical properties(tensile strength and initial modulus). The tensile strength and initial modulus of composites increased with increasing GF content up to 30wt%, which is favorable content range for SMC. The specific gravity, tensile strength/initial modulus, compressive strength/modulus, flexural strength/modulus and shear strength increased with increasing the number of ply up to 5, which is the maximum number of ply range for SMC. The effectiveness of ply number increased in the flexural strength > shear strength > compressive strength > tensile strength.

Sheet Molding Compound 금형의 가열채널설계 및 평가기술 (Beating Channel Layout Design and Evaluation Technology for SMC Molds)

  • 허영무;고영배;이종훈;이성희
    • 소성∙가공
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    • 제14권3호
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    • pp.263-268
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    • 2005
  • Heating channel layout design and evaluation technology for SMC molding system was investigated in this work. Traditional rules of cooling channel design in injection molding were applied to the present work. Finite element thermal analysis with $ANSYS^{TM}$ was performed to evaluate the temperature distribution of SHC mold surface. SMC mold was manufactured to evaluate the effect of a proposed heating channel layout system on the temperature distribution of SMC mold surface and infrared camera was applied to a measurement of temperature distribution. It was shown that infrared camera application was possible in a measurement of temperature distribution on SHC mold surface.

에폭시 개질 한 다관능 아크릴레이트를 포함하는 충격 저항성이 향상된 불포화폴리에스터 SMC (Sheet Molding Compound) 소재제조 및 그의 물성연구 (Improving Charge Injection Characteristics and Electrical Performances of Polymer Field-Effect Transistors by Selective Surface Energy Control of Electrode-Contacted Substrate)

  • 장정범;김태희;김혜진;이원주;서봉국;김용성;김창윤;임충선
    • 접착 및 계면
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    • 제21권3호
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    • pp.101-106
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    • 2020
  • 본 연구에서는 에폭시 수지를 개질 한 변성 아크릴레이트를 합성하였으며, 이를 기존의 유리 섬유 복합소재에 사용하는 SMC 조성물에 5 phr - 15 phr을 첨가하여 SMC 소재를 제조하였다. SMC 프리프레그를 고온고압 (150 ℃, 10 bar)에서 컴프레션 몰딩방법으로 성형하여 유리섬유 복합소재를 제조하였으며, 제조된 복합소재를 가공하여 인장강도, 충격강도 등의 기계적 물성을 연구하였다. 실험 결과 합성된 변성 아크릴레이트를 5 phr을 포함하는 복합소재가 합성 아크릴레이트를 포함하지 않는 binder 샘플보다 인장강도는 약 20%, 충격강도는 약 12% 향상함을 보였으며, 이는 합성 아크릴레이트가 폴리에스터와 반응할 수 있는 4개의 아크릴 기를 가짐으로써 가교반응을 강하게 하면서 기계적 강도가 향상됨을 확인하였다.