• 소성∙가공
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• 제30권3호
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• pp.149-156
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• 2021

Fine blanking is a high-precision process combining principles of metal stamping and cold forming. Unlike conventional metal stamping, fine blanking uses a special triple action such as V-ring force, counter force, shearing force. This study performed the effect of pocket-shaped compression molding on the mold life of the fine blanking using the 7.4mm thick SM45C material. In order to determine the lifespan of the punch and die in the fine blanking molds, a trial mold was manufactured and various punch materials were selected to perform the mold life test. A study on the life of a fine blanking mold by applying a thick plate material was experimentally performed through a mold test.

• 한국정밀공학회지
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• 제13권8호
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• pp.139-145
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• 1996

Tapping is one of the most widely used machining operations. There are several methodes of producing external screw threads, e.g. turning, milling with single or multiple cutter, rolling, and grinding, but the methods available for cutting enternal threads are less numerous, and for threads in small holes, tapping is employed almost exclusively. In this study, the tap with the various geometry has been developed in order to tap special workmaterial at considerably higher cutting speed than that of the conventional HSS tap. The experimental tests are run with various cutting speed by using a piezo type tool dynamometer to measure tapping torque. Tapping torque is affected by the design of the tap, which seems to be due to internal friction and shearing of the metal. It is clarified that the process of chip formation strongly depends on rake angle, relief angle, angle of twist.

• 한국정밀공학회지
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• 제19권6호
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• pp.128-135
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• 2002

Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process Is one of manufacturing processes that have not been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/comer finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm fur corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file.

• Geomechanics and Engineering
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• 제19권5호
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• pp.435-445
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• 2019

A series of element tests with different drainage conditions and strain rates were performed on compacted unsaturated non-plastic silt in unconfined conditions. Soil samples were compacted at water contents from dry to wet of optimum with the degree of saturation varying from 24 to 59.5% while maintaining the degree of compaction at 80%. The tests performed were shear infiltration tests in which specimens had constant net confining pressure, pore air pressure was kept drained and constant, just before the shear process pore water pressure was increased (and kept constant afterwards) to decrease matric suction and to start water infiltration. In constant water content tests, specimens had constant net confining pressure, pore air pressure was kept drained and constant whereas pore water pressure was kept undrained. As a result, the matric suction varied with increase in axial strain throughout the shearing process. In both cases, maximum shear strength was obtained for specimens prepared on dry side of optimum moisture content. Moreover, the gradient of stress path was not affected under different strain rates whereas the intercept of failure was changed due to the drainage conditions implied in this study.

• 한국기계가공학회지
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• 제4권1호
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• pp.37-42
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• 2005

The localization of manufacturing technique development is actualizing for low cost with supplies of display devices. We need more high cutting technique because consumers want flat glasses of various sizes. Recently, most general two methods are normal wheel cutting and laser cutting, but both of them have some faults. First, the wheel cutting has cracks and sharp edges of sections. Second, it is easy for laser cutting to cut curved lines. however, it has thermal damage and low traverse speed. I suggest a new cutting method by high-wave frequency vibration wheel cutting(HFVC), which is good for quality improvement. Vertical cracks and crack depth is observed, after HFVC. When the average of the crack depth is $30{\mu}m$ and the average of the wallner liner depth is $200{\mu}m$, it has the most high quality of the sections in this experiment. As a result, when we consider between the normal wheel cutting method and the HFVC method, the latter has low cracks and good quality.

• 한국정밀공학회지
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• 제25권7호
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• pp.55-63
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• 2008

Fine blanking is a process of press shearing which makes it possible to produce the thick sheet metal of the finished surface and the close dimensional accuracy over the whole material thickness in the single blanking operation. In this paper, a plate holder of automotive seat recliner is manufactured by FCF(Flow Control Forming) method using the conventional mechanical press instead of the fine blanking press. Main processes for manufacturing of the plate holder by FCF method are embossing, half blanking and trimming processes. Optimal clearance, stripper force and counter force to increase the dimensional accuracy of the plate holder have been investigated by FE-analysis. As a result of FE-analysis, the clearance for both embossing and half blanking processes was -2%t and the forces of stripper and counter were 25ton and 15ton, respectively. After manufacturing the plate holder by FCF method, the measured dimensional characteristics have been compared with the required specifications as the final product. Although the dimensional accuracy of the plate holder manufactured by FCF method was a little inferior to that by fine blanking process, it was satisfactory in a general sense.

• 터널과지하공간
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• 제33권1호
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• pp.1-9
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• 2023

국내 터널현장에 도입된 드럼타입 로드헤더의 작동방식 및 현장 운영 사례를 소개하였다. 축방향 타입과 횡방향 타입의 작동에 따른 절삭력과 반력의 방향을 분석하였다. 텔레스코픽 실린더의 사용 유무에 따른 터널면 형성의 차이점을 설명하였다. 실린더를 사용하지 않는 경우, 오목한 작은 반경의 터널면이 형성되어 터널면을 좌우로 구분하여 굴진하는 것으로 조사되었다. 그리고 국내 경암 터널 굴착환경에서 썸핑과 쉬어링 공정의 적용방안을 도해적으로 설명하고, 굴착공정에 대한 기존 설명자료를 일부 보완하였다.

• 한국소음진동공학회논문집
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• 제19권4호
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• pp.386-392
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• 2009

This paper reports on the research which investigates acoustic signals acquired in progressive compressing, hole blanking, shearing and burr compacting process. The work piece is the head pin of the electric connector, whose raw material is the preformed steel bar. An acoustic sensor was set on the bed of hydraulic press. Because the acquired signals include the dynamic characteristics generated for all the processes, it is required to investigate signal characteristics corresponding to unit process. The corresponding dynamic characteristics to the respective process were first studied by analyzing the signals respectively acquired from compressing, blanking and compacting process. The combined signals were then periodically analyzed from the grinding to the grinding in the sound frequency domain and in the ultrasonic wave. The frequency of around 9 kHz in the sound frequency domain was much correlated to the tool wear. The characteristic frequency in the acoustic emission domain between 100 kHz and 500 kHz was not only clearly observed right after tool grinding but its amplitude was also related to the wear. The frequency amplitudes of 160 kHz and 320 kHz were big enough to be classified by the noise. The noise amplitudes are getting bigger, and their energy was much bigger as coming to the next regrinding. The signal analysis was based on the real time data and its frequency spectrum by Fourier Transform. As a result, the acousto-ultrasonic signals were much related to the tool wear progression.

• 한국지반공학회지:지반
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• 제14권5호
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• pp.53-66
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• 1998

풍화토는 암석이 풍화되어 생성되기 때문에 모암과 풍화과정에 따라 그 특성이 결정된다. 따라서, 풍화토의 특성을 고찰하기 위해서는 먼저 모암에 대한 고찰과 풍화과정을 지배하는 풍화환경에 대한 고찰이 이루어져야 한다. 이번 연구에서는 모암과 풍화정도에 따른 풍화의 특성을 고찰하기 위해 화강암 풍화토와 편마암 풍과토를 불교란 또는 교란상태로 채취한 후. 기본 물성시험, 암석학적 시험 그리고 다양한 전단시험을 실시하였다. 여러 가지 시험의 결과에서 암석의 풍화는 모암의 조암광물 분포 및 생성특성과 밀접한 관계가 있음을 확인하였다. 화강암 풍화토의 경우 모암의 비방향적인 성격 때문에 현장응력 상태화 전단특성이 등방적으로 나타났으며, 편마암 풍과토는 그 내부에 존재하는 불연속면이 역학적 거동을 지배하는 방향적 특성을 갖는 것으로 나타났다. 또한 식영이 장석 또는 운모보다 풍화저항력이 크다는 사실의 확인과 함께 풍화대의 두께가 구성 조암광물에 크게 영향을 받는다는 결론을 얻었다.

• 한국산학기술학회논문지
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• 제18권2호
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• pp.450-455
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• 2017

쉴드 커넥터는 자동차 전장부품으로 차량 내 전기 배선을 연결하는데 사용된다. 이 부품은 전기 전도도가 높은 인청동 재질을 사용하고 프로그레시브 프레스 성형으로 제작된다. 본 제품 형상의 기하학적인 측면을 고려했을 때 복잡하지 않지만, 드로잉, 밴딩 등의 소성가공과 피어싱, 노칭 등의 전단 가공을 실시하여 제품 성형을 완성해야 한다. 프로그레시브 금형을 설계하는 과정 중에 공정 및 스트립레이아웃 설계단계의 성형 해석 모듈을 활용하여 제품의 재질에 따른 두께 변화 및 성형 안전성, 스프링 백 (Spring Back) 검토를 수행하여, 균열 혹은 주름의 경향과 불완전 소성 변형에 대한 보정치를 예측 및 발생 가능한 문제들을 사전에 확인하고, 드로잉 공정 초기에 발생된 성형 불량에 대한 대책으로 드로잉 형상을 수정하여 공정 설계에 반영하였다. 공정설계에서 얻어진 제품의 블랭크 전개 형상은 효과적인 재료 이용을 위해 네스팅에 의한 최적화된 블랭크 배치로 재료의 손실을 최소화하여 3차원 스트립레이아웃 설계를 완성하였다. 본 연구를 통해 프로그레시브 성형을 통해 생산되는 쉴드커넥터 제품의 균열과 스프링백 현상을 사전에 개선하여 생산안정도를 향상시켰다.