• Title/Summary/Keyword: shape optimum design

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Determination of Optimal Process Condition for the Precision Blanking of Lend Frame (리드프레임 타발 공정의 최적 전단 조건의 선정)

  • Suh E. K.;Lim S. H.;Shim H. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.71-74
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    • 2001
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factors. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factors and gain can be judged in the quantitative manners from the analysis of SN ratio.

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A Study on the Characteristics of the Precision Blanking of Lead Frame (II): Determination of Optimal Process Condition (리드 프레임 타발공정의 전단특성에 관한 연구(II) - 최적 전단 조건의 선정)

  • 서의권;임상헌;심현보
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.132-137
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    • 2002
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factor. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal Process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factor and gain can be judged in the quantitative manner from the analysis of SN ratio.

Cogging Torque Optimization of Axial-Flux Motor (축방향 자속형 전동기의 코깅 토크 최적화)

  • Kim, Il-Woo;Woo, Dong-Kyun;Jung, Huyn-Kyo
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.826-827
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    • 2011
  • The selection of optimum parameters in electromagnetic design usually requires optimization of multimodal, non linear functions. This leads to extensive calculations which pose a huge inconvenience in the design process. This paper proposes a novel algorithm for dealing efficiently with this issue. Through the use of contour line concept coupled with Kriging, the algorithm finds out all the peaks in the problem domain with as few function calls as possible. The proposed algorithm is applied to the magnet shape optimization of an axial flux permanent magnet synchronous machine and the cogging torque was reduced to 79.8% of the initial one.

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Study on High Speed Operation of IPMSM with Concentrated Winding (집중권 IPMSM의 고속 운전을 위한 연구)

  • Lee, Ki-Doek;Kim, Won-Ho;Jang, Ik-Sang;Kim, Mi-Jung;Lee, Jae-Jun;Lee, Ju
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.854-855
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    • 2011
  • In this paper, Interior permanent magnet synchronous motor(IPMSM) with concentrated winding for 110cc electric motorcycle is introduced. Optimum design is performed so as to satisfy wide speed operation range. And output characteristics is analyzed according to shoe height in many variables. Because partial magnetic saturation in shoe affects the harmonics, output characteristics of motor could be confirmed that a significant change. As a result, the new shape and the optimal design parameters considering the partial magnetic saturation is obtained. Compared with the base model, wide operating range was confirmed.

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A study on plane-strain forging using UBET (상계요소법을 이용한 평면변형 단조에 관한 연구)

  • 이종헌;김진욱
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.1
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    • pp.7-15
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    • 1998
  • An upper bound elemental technique(UBET) program has been developed to analyze forging load, die-cavity filling and effective strain distribution for flash and flashless forgings. The program consists of forward and backward tracing processes. In the forward program, flash, die filling and forging load are predicted. In backward tracing process, the optimum dimensions of initial billet in conventional forging are determined from the final-shape data based on flash design. And the analysis is described for merit of flashless precision forging. Experiments are carried out with pure plasticine billets at room temperature. The theoretical predictions of forging load and flow pattern are in good agreement with the experimental results.

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Design of The Suction Muffler of a Reciprocating Compressor (왕복동식 압축기 흡입머플러 설계)

  • Lee, Jeong-Ho;An, Kwang-Hyup;Lee, In-Seop
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.337-340
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    • 2001
  • The suction muffler of a reciprocating compressor is used for reducing noise produced by pressure pulsations. According to the shape, the suction muffler is classified into one-chamber type, two-chamber type, Helmholtz resonator type, pipe-resonator type, and so on. These mufflers are used according to the characteristics of the frequency of compressor noise. In this study, four pole parameters have been used for calculating Transmission Loss of the muffler, and Insertion Loss has been acquired for the optimum design of the muffler by the experiment.

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Approximation of Curves with Biarcs using Tangent (탄젠트를 이용한 biarc로의 곡선 근사화)

  • 방주영;김재정
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.2
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    • pp.168-174
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    • 2000
  • A biarc is a curve connecting two circular arcs with the constraints of tangent continuity so that it can represent the free form currie approximately connecting several biarcs with the tangent continuity. Since a biarc consists of circular arcs, the offset curve of the curve represented by biarcs can be easily obtained. Besides. if the tool path is represented by biarcs, the efficiency of machining is improved and the amount of data is decreased. When approximating a curve with biarcs, the location of the point where two circular arcs meet each other plays an important part in determining the shape of a biarc. In this thesis, the optimum point where two circular arcs meet is calculated using the tangent information of the curve to approximate so that it takes less calculation time to approximate due to the decrease of the number of iterations.

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A Study on the Dynamic Characteristics of Truncated Cone Type Squeeze Film Damper Bearing and Rotor System (절단 원추형 Squeeze Film Damper 베어링과 회전축계의 동특성에 관한 연구)

  • 윤석철
    • Journal of the Korean Society of Safety
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    • v.12 no.1
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    • pp.9-18
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    • 1997
  • This paper is a study on the dynamic characteristics of truncated cone type squeeze film damper(SFD) bearing and rotor system. This model can alter the radial oil film gap which Is Important to the performance of rotor-bearing system and manufactured easily to change the shape concept of traditional circular type SFD bearing. In theoretical analysis, the oil film pressure distribution, the oil film force, the film damping coefficient and the eccentricity ratio, etc. were induced with regard to the film inertia effect. The film damping coefficients and optimum design parameters are calculated. When unbalance parameter U is greater than 0.2, the nonlinear vibration such as "Jump" phenomena appears in the vicinity of rotor critical speed. At this time, the increases of bearing parameter U, journal distance S, Reynolds number Re can control this unstable vibration. The experimental results show that SFD hearing and rotor system which are designed according to the design parameters in the stable region are operated stably in rotational speed 9,600rpm without nonsynchronous behavior.

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A Study on the Optimum Design of Exhaust System for 4 Cylinder Diesel Engine (4실린더 디젤기관 배기계의 최적설계에 관한연구)

  • 최재성
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.3
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    • pp.405-411
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    • 1999
  • Dynamic effect of gas in exhaust manifold influences the volumetric efficiency of the engine. Especially in case of multi-cylinder engine the shape of exhaust manifold is important for the opti-mum design of exhasut manifold complicated. In this paper the effects of exhaust manifold systems on volumetric efficiency were investigated for the 4 cylinder 4 stroke-cycle diesel engine. Volumetric efficiency was calculated by the method of characteristics. The calculation results coincided well the test results. This study showed that the appropriate position and diameter of exhaust manifold branch are important factors in increasing volumetric efficiency and decreasing pumping loss.

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Optimum Design of Moving Carrier for Minimizing Deflection in Al5083 Thick Plate (대면적 알루미늄 후판의 수평 이송을 위한 캐리어 최적설계)

  • Jeon, H.W.;Yoon, J.H.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.22 no.7
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    • pp.389-393
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    • 2013
  • One of the most efficient designs for manufacturing LNG tank is the Moss spherical type because it has been validated through precise analyses with respect to reliability and construction safety by stress analysis. The Moss spherical tank is assembled with hundreds of Al thick plate patches that are deformed to curved shape at elevated temperature and welded together. It is essential to evaluate the amount of deflection in the Al5083 thick plate when the patch is transferred from the heating chamber to the forming die since the patch has a length of 12,000 mm and a thickness of 60 mm. Based on FE analysis results, a design procedure for minimizing deflection in Al5083 thick plate during transfer using a moving carrier is demonstrated in this paper.