• Title/Summary/Keyword: separator.

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Microstructure Analysis of Ni-P-rGO Electroless Composite Plating Layer for PEM Fuel Cell Separator (고분자전해질 연료전지 분리판을 위한 Ni-P-rGO 무전해 복합도금층의 미세조직 분석)

  • Kim, Yeonjae;Kim, Jungsoo;Jang, Jaeho;Park, Won-Wook;Nam, Dae-Geun
    • Journal of the Korean institute of surface engineering
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    • v.48 no.5
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    • pp.199-204
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    • 2015
  • Recently, fuel cell is a good alternative for energy source. Separator is a important component for fuel cell. In this study, The surface of separator was modified for corrosion resistance and electric conductivity. Reduced graphene oxide (rGO) was made by Staudenmaier's method. Nickel, phosphorus and rGO were coated on 6061 aluminum alloy as a separator of proton exchange membrane fuel cell by composite electroless plating. Scanning electron microscope, energy-dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy were used to examine the morphology of Ni-P-rGO. Surface images were shown that the rGO was dispersed on the surface of Ni-P electroless plating, and nickel was combined with the un-reduced oxygen functional group of rGO.

A Study on Three-Phase Separation Efficiency according to the Diffusion Plate of a High-Speed Centrifugal Separator (고속 원심분리장치의 확산판에 따른 상 분리효율에 관한 연구)

  • Lee, Choon-Man;Jeong, Ho-In
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.99-103
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    • 2019
  • Recently, as the high-precision machinery industry has developed rapidly, peripheral equipment has been developed to improve machining efficiency. Peripheral equipment for machining includes cooling units, housings, oil separators, and much more. Oil, such as cleaning and cutting fluids, is used for machining. When waste oil is reused, the contamination of the workpieces and reduction in machining accuracy are generated by the waste oil, including sludge. Therefore, the development of an oil separator is necessary for efficiently separating oil, water, and sludge. The purpose of this study is to analyze the oil separation efficiency and flow characteristics of a high-speed centrifugal separator according to the rotation velocity and diffusion plate. The oil separation efficiency and flow characteristics were analyzed using hydrodynamic theory and computational fluid dynamics (CFD). The results of this study will be used as basic data for the development of a high-speed centrifugal separator.

CFD Simulation of Air-particle Flow for Predicting the Collection Efficiency of a Cyclone Separator in Mud Handling System (Mud handling system 내 cyclone separator의 집진효율 추정을 위한 공기-분체의 CFD 시뮬레이션)

  • Jeon, Gyu-Mok;Park, Jong-Chun
    • Journal of Ocean Engineering and Technology
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    • v.33 no.1
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    • pp.42-49
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    • 2019
  • Drilling mud was used once in the step of separating the gas and powder they were transported to a surge tank. At that time, the fine powder, such as dust that is not separated from the gas, is included in the gas that was separated from the mud. The fine particles of the powder are collected to increase the density of the powder and prevent air pollution. To remove particles from air or another gas, a cyclone-type separator generally can be used with the principles of vortex separation without using a filter system. In this study, we conducted numerical simulations of air-particle flow consisting of two components in a cyclone separator in a mud handling system to investigate the characteristics of turbulent vortical flow and to evaluate the collection efficiency using the commercial software, STAR-CCM+. First, the single-phase air flow was simulated and validated through the comparison with experiments (Boysan et al., 1983) and other CFD simulation results (Slack et al., 2000). Then, based on one-way coupling simulation for air and powder particles, the multi-phase flow was simulated, and the collection efficiency for various sizes of particles was compared with the experimental and theoretical results.

Effect of Thermal Pressing Temperature on the Mechanical and Material Properties of Electro-spun Polyacrylonitrile Nano-fibrous Separator (열압착 온도가 전기방사 Polyacrylonitrile 분리막의 기계적 강도 및 물성치에 미치는 영향)

  • Kim, Minchoel;Ko, Tae Jo;Arifeen, Waqas Ul;Dong, Ting
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.109-116
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    • 2019
  • The mechanical deformation of a battery separator causes internal short-circuiting of the cathode - anode, which directly affects the explosion/ignition of batteries. To increase the mechanical properties of the separator fabricated by electro-spinning, use of a thermal pressing method is inevitable. Therefore, this research aims to maximize the mechanical strength of a porous separator by finding the proper thermal press temperatures given to Electro-spun Polyacrylonitrile (PAN) nanofibers. The different thermal press temperatures $25^{\circ}C$, $50^{\circ}C$, $75^{\circ}C$, and $100^{\circ}C$ were applied to the electro-spun fiber at 30 MPa pressure for one hour. The higher the temperature, the higher the resultant tensile strength; however, a higher temperature also lowered the strain and porosity. Thus, the membrane thermal pressed at $50^{\circ}C$ showed the best mechanical properties and the second highest porosity. Using the data, $50^{\circ}C$ was judged as the best thermal pressing temperature in terms of performance.

Optimal Operational Characteristics of Wastewater Treatment Using Hydrocyclone in a Sequencing Batch Reactor Process (연속회분식반응기 공정의 하이드로사이클론 도입 하수처리 최적 운전특성)

  • Kwon, Gyutae;Kim, Hyun-Gu;Ahn, Dae-Hee
    • Journal of Environmental Science International
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    • v.31 no.4
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    • pp.295-309
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    • 2022
  • The purpose of this study was to evaluate the operational characteristics of wastewater treatment using Sequencing Batch Reactor (SBR) with Aerobic Granular Sludge (AGS) separator in the pilot plant. Pilot plant experiments were conducted using SBR with AGS separator and pollution removal efficiencies were evaluated based on the operational condition and surface properties of AGS. The results of the operation on water quality of the effluent showed that the average concentration of total organic carbon, suspended solids, nitrogen, and phosphorus was 6.89 mg/L, 7.33 mg/L, 7.33 mg/L, and 0.2 mg/L, respectively. All these concentrations complied the effluent standard in Korea. The concentration of mixed liquor suspended solid (MLSS) fluctuated, but the AGS/MLSS ratio was constant at 86.5±1.3%. Although the AGS/MLSS ratio was constant, sludge volume index improved. These results suggested that the particle discharged fine sludge and increased the AGS praticle size in the AGS. Optical microscopy revealed the presence of dense AGS at the end of the operation, and particles of > 0.6 mm were found. Compared to those of belt-type AGS separator, the required area and power consumption of the hydrocyclone-type AGS separator were reduced by 27.5% and 83.8%, respectively.

Effects of Reynolds Number and Shape of Manifold on Flow Rate in Separator for Polymer Electrolyte Fuel Cell (ICCAS 2004)

  • Huang, Chaii;Ozawa, Yoshikuni;Ennoji, Hisayuki;Iijima, Toshio
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.68-71
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    • 2004
  • Recently, a great deal of research and development of a fuel cell have been carried out to solve problems on the drain of fossil fuel, air pollution and global warning. In order to improve the efficiency of a fuel cell, it is necessary to clarify the flow in separator. In this study, distributions of velocity flow rate and pressure, and streamlines are examined in detail from numerical analysis with CFD code. In the experiment the distribution of flow rate is measured and flow in the each grooves of the separator is visualized by dye method changing Reynolds number. Furthermore, effects of size of the inlet and outlet manifolds and shape of ribs near the inlet outlet on the distributions of flow and pressure are examined.

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CFD Simulation to Study Flow Characteristics in Cylindrical Gas-Liquid Cyclone Separator (실린더형 기-액 원심분리기 내의 유동특성 연구를 위한 CFD 시뮬레이션)

  • Park, Gyung-Do;Park, Jong-Chun;Kim, Kyung-Mi
    • Journal of Ocean Engineering and Technology
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    • v.28 no.4
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    • pp.280-287
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    • 2014
  • In this paper, the numerical simulation of the gas-liquid flow in a cylinder cyclone separator is performed to investigate the flow characteristics using a commercial software, FLUENT, which solves the Reynolds-averaged Navier-Stokes(RaNS) equations. First, a single-phase flow with water in a gas-liquid cylinder cyclone(GLCC) separator is simulated and compared with the experiments(Farchi, 1990) and numerical simulations(Erdal, 1997). Then, the characteristics of the multi-phase flow for water-air, mud-only, and mud-air cases are discussed in the view point of the feasibilities for a mud handling system.

Design Optimization and Fabrication of an Advanced High Gradient Magnetic Separator

  • Park, E.B;Choi, S.D;Yang, C.J
    • Journal of Magnetics
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    • v.5 no.2
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    • pp.59-64
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    • 2000
  • A drum type of high gradient magnetic separator was designed and optimized by computer simulations. The magnetic separator consists of high performance rare earth $(Nd_2Fe_14B)$ permanent magnets and magnetic yokes of extremely low carbon steel interconnecting the permanent magnets. Magnetic circuits of the separator were simulated for the aim of the least cost, highest magnetic strength and most efficient function by using specialized S/W (Vector Field Program) employing the Finite Element Method. The magnetic flux density was provided to be strong enough to collect the invisible fine metal particles from the surface of hot rolled steel plate with the efficiency of almost 95%.

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Development of the Continuous and Instantaneous Light liquid-Heavy liquid Centrifugal Separator using Density Difference (밀도 차를 이용한 경액과 중액의 연속 순간 원심분리기 개발)

  • 김영환;윤지섭;정재후;홍동희;박기용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.655-659
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    • 2001
  • Resident time of the continuous and Instantaneous centrifugal separator using that separates the light and heavy liquids by use of density difference is the orptical factor that affects significantly the chemical metial extraction and the productivity in the chemical and mechanical process. In this paper, the overflow of the device is investigated under consideration of the relationships between inclination angle of liquid feeding screw and the centrifugal force. From the design of the length of a centrifugal separator, the radiuses of rotor and housing, theoretical formulation on the contact radius of separation weir is established through the experiments. From the experiments, it is identified that how much the capacity of inlet impeller and the emulsion phenomenon depend on the screw angle of inlet impeller. Also, we investigate the separation condition and the resident times that are functions of the phase ratio and density.

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An experimental study for the coal particle separator in the pulverizer model with dynamic classifier (Dynamic classifier가 장착된 미분기 모델에서의 석탄 입자 분리 실험)

  • Lee, Gun-Myung;Kim, Hyuk-Je;Kim, Hyeuk-Pill;Kim, Sang-Hyeun;Ha, Jong-Kang
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.688-692
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    • 2001
  • Three-dimensional experimental analyses were conducted in the pulverizer simplified isothermal model. The experimental model was constructed on a 1/3.5 scale of 500MW pulverized coal boiler. The purpose of this study is to investigate the characteristics of coal particle separator and the pressure loss in the pulverizer models with dynamic classifier. Without regards a shape of separator top, the results showed that the increase of dynamic classifier rpm was induced in finer coal particle. But the capacity of total mass per minute was reduced. Also, the increase of dynamic classifier rpm had no effect on total pressure loss, but an increase of inlet velocity was induced that the rise of total pressure loss in the pulverizer models with dynamic classifier.

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