• Title/Summary/Keyword: rubber suspension

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Development of a New Bushing Model for Vehicle Suspension Module Design (승용차 현가모듈 설계를 위한 새로운 부싱모델 개발)

  • Ok, Jin-Kyu;Park, Dong-Woon;Yoo, Wan-Suk;Sohn, Jeong-Hyun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.143-150
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    • 2006
  • In this paper, a new bushing model for vehicle dynamics analysis using Bouc-Wen hysteretic model is proposed. Bushing components of a vehicle suspension system are tested to capture the nonlinear behavior of rubber bushing elements using the MTS 3-axes rubber test machine. The results of the tests are used to define parameters in Bouc-Wen bushing model, which was employed to represent the hysteretic characteristics of the bushing. Bushing parameters are obtained by using genetic algorithms and sensitivity analysis of parameters are also carried out. ADAMS program was used for the identification process and VisualDOC program was employed to find the optimal parameters. A half-car simulation was carried out to show the usefulness of the developed bushing model.

A Study on the Non-Linear Static Analysis for L-type Front Lower Control Arm (L 형 전륜 로어 암의 대하중 강도 해석 기법 연구)

  • Lee, Soon-Wook;Koo, Ja-Suk;Song, Min-Soo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.453-458
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    • 2008
  • Under driving condition, A vehicle experiences various kinds of loads, which brings on the buckling and fracture of suspension systems. Lower control arm (LCA), which consists of 2 bush joints and 1 ball joint connection, is the one of the most important parts in the suspension system. The bush joints absorb the impact load and reduce the vibration from the road. When analyzing the LCA behavior, it is important to understand the material properties and boundary conditions of bushing systems correctly, because of the nonlinearity characteristics of the rubber. In this paper, in order to predict the large scale deformation of the LCA more precisely, three factors are newly suggested, that is, coupling of bush stiffness between translation and rotation, bush extraction force and maximum rotation angle of ball joint. LCA stiffness is estimated by CAE and component test. Analysis and test results are almost same and the validity of considering three factors in LCA analysis is verified.

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Performance Test and Finite Element Analysis of Air Spring for Automobile (승용차용 에어스프링의 유한요소해석 및 성능시험)

  • Huh, Shin;Woo, Chang-Soo;Han, Houk-Seop;Kim, Wan-Doo;Kim, Seong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.725-731
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    • 2007
  • An air spring which is a part of the suspension system of automobiles is used to reduce and absorb the vibration and the noise. Main components of the air spring are a cord reinforced rubber bellows, a canister and a piston. The performance of the air spring are depended on configurations of rubber bellows, the angle and elastic modulus of cord. The finite element analysis are executed to predict and evaluate the load capacity and the stiffness. The design variables of air spring are determined to adjust the required specifications of the air spring. Several samples of the air spring are manufactured and experimented. It is shown that the results by finite element analysis are in close agreement with the test results.

EXPERIMENTAL STUDY ON THE BUSHING CHARACTERISTICS UNDER SEVERAL EXCITATION INPUTS FOR BUSHING MODELING

  • Ok, J.K.;Yoo, W.S.;Sohn, J.H.
    • International Journal of Automotive Technology
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    • v.8 no.4
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    • pp.455-465
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    • 2007
  • The bushing element shows nonlinear characteristics in both displacements and frequencies, also with hysteretic responses for repeated vibrational excitations. Since the characteristics of the rubber bushing significantly affects the accuracy of the vehicle dynamic simulation result, it should be accurately modeled in the vehicle suspension model. To develop an accurate bushing model for vehicle dynamics analysis, the bushing characteristics under several excitation inputs must be known. In this paper, a 3-axis tester was used to capture the bushing characteristics. The random inputs, sine inputs, and step inputs were imposed on each axis of the bushing. Also, two-axis inputs, the radial-axial and radial-normal inputs, were simultaneously imposed on the tester. Three-axis inputs including the radial-axial-normal direction were supplied to the tester. Bushing characteristics of each case were precisely analyzed. These results could be available for dynamic modeling of bushing.

Optimization of Neural Network Structure for the Efficient Bushing Model (효율적인 신경망 부싱모델을 위한 신경망 구성 최적화)

  • Lee, Seung-Kyu;Kim, Kwang-Suk;Sohn, Jeong-Hyun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.48-55
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    • 2007
  • A bushing component of a vehicle suspension system is tested to capture the nonlinear behavior of rubber bushing element using the MTS 3-axes rubber test machine. The results of the tests are used to model the artificial neural network bushing model. The performances from the neural network model usually are dependent on the structure of the neural network. In this paper, maximum error, peak error, root mean square error, and error-to-signal ratio are employed to evaluate the performances of the neural network bushing model. A simple simulation is carried out to show the usefulness of the developed procedure.

Prediction and Evaluation of Stiffness of Chevron Spring for Rail Vehicle (철도차량용 세브론 스프링의 강성 예측 및 평가)

  • 김완두;김완수;우창수;정승일;김석원;김영구
    • Journal of the Korean Society for Railway
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    • v.4 no.4
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    • pp.123-130
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    • 2001
  • A chevron rubber spring is used in primary suspension system for rail vehicle. The chevron spring support the load carried and reduces vibration and noise in operation of rail vehicle. The computer simulation using the nonlinear finite element analysis program MARC executed to predict and evaluate the load capacity and stiffness for the chevron spring. The appropriate shape and the material properties are proposed to adjust the required characteristics of chevron spring in the three modes of flexibility. Also, several samples of chevron spring are manufactured and experimented. It is shown that the predicted values agree well the results obtained from experiment.

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Durability Evaluation and Train Test of Air Spring for Electric Railway (전동차용 공기스프링 내구성평가 및 실차시험)

  • 김완두;우창수;이학주;정승일;김석원;김영구;최경진;이동형
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.468-475
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    • 2000
  • An air spring was accepted for rail vehicle secondary suspension to reduce and absorb tile vibration and the noise. The air spring for the electric railway was developed with domestic technology, which consisted of a cord reinforced rubber bellows, a upper plate, a lower plate and a stopper rubber spring The fatigue test was conducted in laboratory by using servo hydraulic fatigue testing system to verify the durability. And to guarantee the adaptation of this air spring, the ride comfort and the air pressure variation were measured in train test on Boondang line.

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The Modelling of vehicle and Applying the Optimal Design Values of Engine Rubber Mounts (차량의 모델링과 엔진마운트 최적설계값의 적용)

  • 박철희;오진우
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.129-143
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    • 1998
  • The vibrations of steering wheel are required to be reduced for convenient ride quality and good controllability. This phenomenon, vibration of steering wheel, is occured by interaction with suspension system, steering system, vehicle body, engine/transmission and tire complicately. But reviewing the current research activities, most researches are performed for the vibration analysis of steering wheel with a simple model, and mot easy to be applied to the variation of each component element connected with steering system as well as that of the steering system. In this study, suspension system and steering system are modelled by the T.L.H. coordinate system which is usually used by a passenger car maker. Also, rigid body motions of engine and elastic motions of vehicle body in the previous study are considered. Derive the equation of motion in 29 d.o.f. and the vibration of steering wheel is analyzed numerically and verify the midelling of steering system by comparison with test results for real car. And then, the optimal design values of the engine mount system obtained from the previous study are applied to the verified steering system model and investigate the effects of various engine mount design values on the vibration of steering wheel.

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The Study on noise Analysis of Bush on Suspension System (현가계 부쉬 이상소음 분식에 관한 연구)

  • Bae, Chul-Yong;Lee, Dong-Won;Kim, Chan-Jung;Lee, Bong-Hyun;Na, Byung-Chul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.69-74
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    • 2006
  • It is known that the various noise sources which are engine, transmission, tire, intake system, etc exist at vehicle driving status. Specially noises which cannot be expected by a driver induce unpleasantness to all passengers. These noises are difficult to distinguish noise sources or specifications because of too many vehicle parts. Therefore in this paper, study on abnormal noise of bush on suspension system is performed by the measurement and analysis of the noises of bushings that are generated artificially. The measured noises are analyzed by two points-view of spectrum and sound quality. Finally, it is shown that the noise sources of bushings on the suspension system which are the pillow ball joint bush of a control arm and the rubber bush of a lower arm could be distinguished by the spectrum distribution and a index value based on tonality.

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Evaluation of Characteristics of Cord Reinforced Air Spring for Railroad Vehicle (철도차량용 코드강화 공기스프링의 특성 평가)

  • Kim, Wan-Doo;Hur, Shin;Lee, Hak-Joo;Kim, Suk-Won;Kim, Young-Gu
    • Journal of the Korean Society for Railway
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    • v.3 no.3
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    • pp.109-116
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    • 2000
  • An air spring which is a part of the railroad vehicle suspension system is used to reduce and absorb the vibration and the noise. Main components of the air spring are a cord reinforced rubber bellows, a upper plate, a lower plate and a stopper rubber spring. The characteristics of the air spring which are the load capacity, the vertical and the horizontal stiffness are determined by the configuration of the rubber bellows, the angle of cord, and the mechanical properties of cord. Computer simulations using a commercial finite element analysis codes are executed to predict and evaluate the load capacity and the stiffness. The appropriate shape and cord angle of the air spring are selected to meet the required specifications of the air spring. Several samples of the air spring are manufactured and experimentally evaluated. It is shown that the results by computer simulation arc in close agreement with the test results.

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