• 제목/요약/키워드: rolling

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링 롤링 공정이 재료에 미치는 영향에 대한 수치해석적 연구 (A Numerical Study on the Effects of Ring Rolling on Materials)

  • 서영진
    • 한국기계가공학회지
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    • 제19권8호
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    • pp.22-27
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    • 2020
  • Ring rolling is a type of forging for manufacturing large-diameter rings. Products manufactured by ring rolling are useful in the aerospace industry because of their excellent mechanical properties and high dimensional accuracy. The major components of the ring rolling process are a mandrel and main roll that shape the inside and outside of the ring, an axial roll that shapes the top and bottom of the ring, and a side rolls to position the ring. In this study, a simulation of ring rolling using finite element method (FEM) was performed. DEFORM, a commercial machining analysis program, was used. Based on the simulations, the mandrel feed force required for machining and the drive torque of the main roll were predicted. It was also possible to identify the metal flow caused by machining.

고강도 구상흑연구철의 내마모성에 미치는 기지조직의 영향에 관한 연구 (Study on the Wear Characteristics of the High Strength Ductile Irons)

  • 김복석;최창옥
    • 한국주조공학회지
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    • 제9권3호
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    • pp.237-246
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    • 1989
  • This study has been carried out to investigate the difference of rolling life and rolling wear characteristics for various high strength ductile iron castings under unlubricative dry rolling condition by Amsler type wear test with 9.09% sliding ratio. The tensile strength of the castings have been obtained 80, 90 and $100kg.f/mm^2$ as cast-state with pearlitic, bainitic and martensitic matrix structures alloyed with Mo, Cu and Ni. It has been found that the amount of rolling wear is decreased when the tensile strength and hardnees of the castings are increased. The amount of rolling wear is increased, when the maximum compressive stress are increased. The maximum weight loss ratio of rolling wear of the castings are same at the 70000 numbers of revolution with out the maximum compressive stress.

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Nonlinear ship rolling motion subjected to noise excitation

  • Jamnongpipatkul, Arada;Su, Zhiyong;Falzarano, Jeffrey M.
    • Ocean Systems Engineering
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    • 제1권3호
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    • pp.249-261
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    • 2011
  • The stochastic nonlinear dynamic behavior and probability density function of ship rolling are studied using the nonlinear dynamical systems approach and probability theory. The probability density function of the rolling response is evaluated through solving the Fokker Planck Equation using the path integral method based on a Gauss-Legendre interpolation scheme. The time-dependent probability of ship rolling restricted to within the safe domain is provided and capsizing is investigated from the probability point of view. The random differential equation of ships' rolling motion is established considering the nonlinear damping, nonlinear restoring moment, white noise and colored noise wave excitation.

System Engineering 측면에서 전동차 화재기술관리 (Rolling Stock Fire Engineering aspect of System Engineering)

  • 장정훈;강찬용
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 춘계학술대회 논문집
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    • pp.163-168
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    • 2005
  • In case of rolling stock, SEMS is generally applied in the advanced countries, but is start stage in our country. SEMS is defined the system engineering management system in order to achieve the optimized train performance among the several client requirements aspect of technical engineering management during the design life cycle. And the fire engineering activities in hong kong EMU project are introduced aspect of SEMS in this paper. The fire engineering at rolling stock in view of SEMS controls to apply the satisfied interior material by the fire safety standards (regulation of the commute urban subway safety guideline by the MOCT, BS 6853, NFPA 130, NF F 16-101) and to minimize the fire load in order that passengers egress safe from the fired rolling stock. The rolling stock in the advanced countries is designed to stand for 15-20 minutes in considering the rolling stock to be fired in tunnel. For passenger fire safety, the passenger evacuation provision and progress is set up.

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비대칭 형상 압연 공정에 대한 연구 (Study on the Irregular Shape Rolling Process)

  • 김용철;김동진;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.98-106
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    • 1999
  • In this study cold rolling process for the irregular cross-sectional shape has been investigated. The product analyzed in present study is the steel cutter, which is frequently used to cut the desired shape on leather. Because steel cutter always has a irregular cross-section, after rolling process the workpiece is severely bended to every direction. The bending of the workpiece affects the processed performed after rolling such as heat treatment and grinding, then that of the workpiece becomes more severe. In this study, therefore, to prevent the bending of the workpiece to the left and right sides. rigid-plastic finite element method has been utilized and in order to find optimal roll geometry rapidly, one dimensional equal interval search technique has been also introduced. By using both rigid plastic finite element method and optimum technique, cold rolling process for the irregular cross-sectional shape has been successfully investigated.

(포항)냉연 New AGC 적용기술 (Application of New AGC to the Cold Rolling Mills of Pohand Works)

  • 김철종;이동섭;박남수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.150-157
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    • 1999
  • As the customer demands thickness quality stricter, new techniques of automatic thickness control(AGC), is adopted to continuous cold rolling mills. The cold rolling mills of Pohang Works have revamped the existing conventional AGC system that control the thickness at all-stands automatically by the mass flow AGC based on the measurement of strip-speed and thickness between mill stands. The No. 2 Cold Rolling Mill be has adopted the New AGC system since Oct. 1995, and The No.1 Cold Rolling Mill since June. 1999. Thanks to the New AGC system, precise control of thickness is possible not only at constant rolling speed region, but also during line speed up and down. This report describes application techniques of the New AGC system and performance of the system.

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열간압연중 발생하는 미세조직 변화에 관한 연구 (A Study On The Microstructural Evolution In Hot Rolling)

  • 조현중;김낙수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 추계학술대회논문집
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    • pp.16-29
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    • 1995
  • A full three-dimensional thermo-coupled rigid-viscoplastic finite element method and the currently developed microstructural evolution system which includes semi-empirical mathematical equations suggested by different research groups were used together to form an integrated system of process and microstructure simulation of hot rolling. The distribution and time history of thermomechanical variables such as temperature, strain, strain rate, and time during pass and between passes were obtained FEM analysis of multipass hot rolling processes. Then distribution of metallurgical variables were calculated successfully on the basis of instantaneous thermomechanical data. For the verification of this method the evolution of microstructure in plate rolling and shape rolling was simulated and their results were compared with the data available in literature. Consequently, this approach makes it passible to describe the realistic evolution of microstructure by avoiding the use of erroneous average value and can be used in CAE of multipass hot rolling.

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공형압연에서 소재 주름흠 발생 감소를 위한 유한요소해석 (Finite Element Analysis to Reduce the Wrinkle Initiation of Workpiece in Groove Rolling)

  • 나두현;조오영;이종호;이용희;이영석
    • 소성∙가공
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    • 제17권5호
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    • pp.328-336
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    • 2008
  • A criterion which predicts wrinkle initiation on workpiece in groove rolling process based on finite element analysis is proposed. Fundamental idea considered in the criterion is using the difference between flat rolling which don't cause wrinkling at all and groove rolling which usually accompanies it. The proposed criterion assumes that irregular distribution of shear strain on workpiece during groove rolling is attributable to the initiation of wrinkling. The proposed criterion has been applied to roughing train in the rod mill of SEAH BESTEEL Inc. A new design of 2nd pass (square roll groove) was suggested, machined and applied. Results reveal that the proposed criterion could point out the location of wrinkle initiation and could reduce onset of wrinkle.

연속냉간압연에서의 압하력 예측을 위한 모델 개발에 관한 연구 (A Study on Development of Model for Prediction of Rolling Force in Tandem Cold Rolling Mill)

  • 손준식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.491-496
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    • 2000
  • In the tandem cold rolling mill, the quality is very important and requirements for thickness accuracy become more strict. Howerver, the mathematical model for prediction of rolling force was not considered an elastic deformation at the entry and delivery side of the contacted area between the worked roll and rolling strip so that where was so difficult to control of the thickness. To overcome this problem, the mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even f the effect of elastic compression was not important.

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회전 기기에서의 카오스 현상에 관한 연구 (Chaotic Phenomenon of Vibration signal in Rolling Mill Soaring)

  • 배영철;김주완
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2001년도 춘계종합학술대회
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    • pp.374-377
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    • 2001
  • 회전체 베어링 상태진단에 신뢰성을 갖기 위하여 여러 가지 진단 방법이 연구되고 있으며, 이때 이용하는 변수는 온도와 소음, 진동 그리고 윤활유가 있으며 분석 방법으로는 온도추이분석, 소음분석, 진동분석, 윤활제 분석방법이 주로 이용되고 있다. 본 연구에서는 압연기 베어링의 상태진단의 변수로 베어링의 진동 신호를 선택하고 이 진동신호에서 비선형성이 강한 신호 즉 카오스적 거동이 있음을 타켄스의 매립법과 포엔카레 단면을 이용하여 확인하였다.

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