• Title/Summary/Keyword: roller setting

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Study on the Improvement of Milling Recovery and Performance(I) -Operational Factors Affecting Rice Milling Performance- (도정수율과 성능향상을 위한 연구(I) -벼의 도정성능에 영향을 주는 작동요인-)

  • 정창주;류관희;박예린;이성범
    • Journal of Biosystems Engineering
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    • v.5 no.2
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    • pp.1-14
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    • 1980
  • This study was carried out to investigate the effects of the counter-pressure setting and the roller speed of a rice whitening machine on the head rice recovery. milling capacity and milling efficiency, and also to find out the optimum operational conditions of the machine. The radial pressure inside the whitening chamber and the outlet axial pressure were measured to study their relationships with the head rice recovery, milling capacity and milling efficiency. The results of the study are summarized as follows. (1) The most important factor in rice whitening was the counter-pressure setting. It significantly affected the head rice recovery. (2) The roller speed significant affected the milling capacity and milling efficiency , but it did not affected the head rice recovery. (3) Both the radial pressure and the outlet axial pressure were affected by the counter-pressure setting but not by the roller speed. Both of them increased almost linearly with the counter-pressure setting. There was a significant correlation between the radial pressure and the outlet axial pressure. (4) The flow rate through the whitening chamber when the feed gate was fully opened increased with the roller speed, but it was not affected by the counter-pressure setting. (5) The head rice recovery decreased as the counter-pressure setting increased , but it was not affected by the roller speed. The reason could be explained by the fact that the radical pressure increased only with the counter-pressure setting. (6) The milling capacity increased with the counter-pressure setting and linearly with the roller speed. The milling efficiency generally increased with both the counter-pressure setting and the roller speed. However, the effect of roller speed was negligible at the higher counter-pressure setting. The temperature rise inside the whitening chamber was moderate with the mean of 11.3℃ (range 5.6-18.3℃) even though it increased slightly with the roller speed. Considering the head rice recovery and milling efficiency, the optimum operational conditions of the machine appeared to be the counter-pressure setting of 67g/㎠ and the roller speed of 1,050rpm. Neglecting the small difference in the head rice recovery , the greater milling capacity could be obtained at the counter-pressure setting of 85g/㎠ with the roller speed of 850-1050rpm.

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Temperature Control Improvement of Pressure Heating Roller for Flexible Flat Cable Production (Flexible Flat Cable 생산성 향상을 위한 가압용 히팅롤러의 온도제어개선)

  • Kim Jae Hak;Lee Ho Jung;Chun Keyoung Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.7 s.172
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    • pp.155-163
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    • 2005
  • Pressure heating rollers with temperature control were mounted to a flat cable laminating machine (FCLM). Pressure heating rollers should be heated up to the setting temperature $(175^{\circ}C)$ and kept on to producing good quality flexible flat cables (FFC). Existing Pressure heating rollers took more than 70minutes to the setting temperature and did not keep on the setting temperature in production. Temperature controller, electric power controller, material and diameter of rollers and heat capacities were changed to improve the temperature control of the pressure heat rollers for better production of the FFC. Thus, the reaching time to the setting temperature (RT), temperature stability time (TST) and temperature hunting (TH) were measured and compared with the existing pressure rollers case. The RT of A roller was shortened by 50minutes, and B roller was shortened by 15minutes. The TST of A roller was shortened by 13minutes, and B roller was shortened by 15minutes. The THs of both A and B rollers were settled up to ${\pm}5^{\circ}C$. Finally, the productivity of the FCLM and the quality of the FFC were increased.

Development of a Precision Seed Metering Device for Direct Seeding of Rice (벼 직파용 정밀 배종장치 개발)

  • Yoo S. N.;Choi Y. S.;Suh S. R.
    • Journal of Biosystems Engineering
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    • v.30 no.5 s.112
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    • pp.261-267
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    • 2005
  • In order to save labor and cost, direct seeding has been considered as an important alternative to the machine transplanting in rice cultivation. As current seeders for direct seeding of rice seeds drill irregular amount of seeds under various operating conditions, conventional drilling should be turned to precision planting which enables accurate placement of proper amount of rice seeds at equal intervals within rows. In this study, design, construction and performance evaluation of a precision seed metering device for planting of rice seeds were carried out. As prototype, the conventional roller type seed metering device was modified for planting: increasing diameter of metering roller, setting 2 or 4 seed cells on metering roller, adding seed discharging lid and its driving cam mechanism. Through performance tests for prototype and the current seed metering device, number of seeds in a hill, planting space and its error ratio, coefficient of variation of planting space (planting accuracy), and seeding length of $90\%$ of seeds in a hill divided by planting space (planting precision) at setting planting spaces of 15, and 20cm, seeding heights of 10, and 20cm, and seeding speeds of 0.1, 0.2, and 0.5m/s were investigated. Prototype showed better seed planting performance than the current seed metering devices. When setting planting space of 15 cm and seeding height of 10cm, prototype with 2 seed cells showed that variations of planting space and seeding lengths of $90\%$ of seeds in a hill at up to seeding speed of 0.5m/s were within 0.9cm, and 3.6cm, respectively.

Development of Vacuum Nozzle Seeder for Cucuribitaceous Seeds(II) - Test of Seed feeding, Arranging and Sowing performance of large seeds - (박과 종자용 진공노즐식 파종기 개발(II) -대립종자의 종자보충, 정렬 및 파종성능시험 -)

  • 김동억;장유섭;김종구;김현환;이동현
    • Journal of Biosystems Engineering
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    • v.28 no.6
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    • pp.531-536
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    • 2003
  • This study was carried out to develop a vacuum nozzle seeder for large seeds and performance was tested on seed feeding, arranging. and sowing peformance. The results of this study were as follows: The operation of feeding device of the seeder was programmed to operate a period of setting time after sowing 6 rows. The setting time was decided based on a discharged seed by the angular speed of feeding roller. The arranging accuracy of 'tuktozwa', 'hukjong' and 'chambak' was 96.4%, 95.2% and 89.4% respectively. The working performance was 75.6sheet/hr which was 3.8 times higher than that of manual work. An average seeding rate of 1 grain was 97.8%.

Effects of improvement of fishing operating system on a coastal improved stow net fishing vessel on the work safety and workload of seafarers (연안개량안강망어선의 조업 시스템 개선이 선원들의 작업 안전과 작업부하에 미치는 영향)

  • Min-Son KIM;Ho-Young CHANG;Bo-Kyu HWANG
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.59 no.1
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    • pp.74-84
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    • 2023
  • This paper is the result of a comparative analysis of crew members' workloads using the EMG and OWAS methods according to the fishing process before and after the improvement of the operating system of the experimental vessel, with the aim of improving operational efficiency and safety work of coastal improved stow net fishing vessels. The target crew members were three people with at least five years of experience on board the same fishing vessel as the experimental vessel. After improving the operating system, such as installing a power block crane and two capstans, change the location of the ball-roller, the time required for setting and hauling work decreased (p < .01), and the evaluation results by OWAS showed that the overall workload for setting and hauling net work decreased. The results of muscle activity analysis showed a decrease in lashing anchor work (p < .01) in the case of hauling net and in anchor dropping work in the case of setting net (p < .001). It is judged that the use of ball rollers in net handling has been reduced; consequently, work safety has been improved.

Preliminary Design and Development Framework of Railway Vehicle Simulator for Engineering Evaluation Analysis

  • Kim, Hong-Chan;Kim, Jeung-Tae
    • International Journal of Railway
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    • v.4 no.1
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    • pp.5-11
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    • 2011
  • The purpose of the present study is to develop conceptual design of a railway vehicle simulator based on a scaled model. Although the scaled simulator is limited in its ability to manipulate the full dynamics of a full-size railway vehicle, it has been known to have an advantage in that it could provide means of testing the fundamental dynamic behavior within a limited laboratory space and at low operation cost. The present study proposes a design strategy for a simulator so that a small scaled roller rig could be fabricated and operated in laboratory setting based on the design philosophy. The data obtained from experimental testing using a scale model can be used to verify and interpret the dynamic performance of full-scale railway vehicle by applying appropriate non-dimensional analysis.

Development of a Precision Seeder for Direct Seeding of Rice on Dry Paddy (정밀 파종 벼 건답직파기 개발)

  • Yoo, S.N.;Kim, D.H.;Choi, Y.S.;Suh, S.R.
    • Journal of Biosystems Engineering
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    • v.33 no.2
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    • pp.83-93
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    • 2008
  • In order to save labor and cost, direct seeding has been considered as an important alternative to the machine transplanting in rice cultivation. Current direct seeding machines for rice in Korea drill irregularly under various operating conditions. This study was conducted to develope a precision seeder which enables the accurate, even-spaced in row placement of rice seeds at uniform depths of 3-4 cm on dry paddy. Design, construction and performance evaluation of the precision seeder were carried out. The tractor rear-mounted type 8-rows precision seeder which performs seeding in addition to fertilizing, ditching, and rotary tilling works on dry paddy was developed. Main components of the seeder were ditcher and leveller, rotary tiller, powered roller type furrow opener, seeding device, powered roller type furrow covering and firming device, hydraulic unit, seeding speed control system, power transmission system, hitch and frame. Ditching, furrow opening, and seed covering and firming performances were good and seeding depths of 2-4 cm could be maintained. Planting accuracies and planting precisions were within 13.6%, and 31.2%, respectively, for planting space of 15 cm, and seeding velocity of 0.5 m/s. These mean variations of average planting space were within 2.1 cm, and 90% of seeds in a hill were seeded within 4.7 cm of hill length, respectively. Error ratios between setting planting space and measured average planting space were shown within 6.7%. Therefore the seeder showed good planting performance up to seeding velocity of 0.5 m/s in field tests. And field capacity of the seeder was about 0.28 ha/hour.

Preparation and Physical Properties of Biodegradable High Performance PLA Fiber using Process Parameters (용융방사에 의한 생분해성 고강도 PLA 섬유 제조 공정 상 주요 공정 변수에 관한 연구)

  • Jeung, Woo Chang;Kim, Sam Soo;Lee, Sang Oh;Lee, Jaewoong
    • Textile Coloration and Finishing
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    • v.34 no.3
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    • pp.197-206
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    • 2022
  • The purpose of this study was to confirm the optimal spinning conditions for PLA (Polylactic acid) as a fiber forming polymer. According to the melt spinning test results of PLA, the optimal spinning temperature was 258℃. However, it needs to note that relatively high pack pressure was required for spinning at 258℃. At an elevated temperature, 262℃, mono filament was broken easily due to hydrolysis of PLA at a higher temperature. In case of fiber strength, it was confirmed that the draw ratios of 2.7 to 3.3 were optimal for maximum strength of melt spun PLA. Above the draw ratio, 3.3, the strength of the PLA fibers was lowered. It was presumed that cleavage of the PLA polymer chain over maximum elongation. The heat setting temperature of GR (Godet roller) showed that the maximum strength of the PLA fibers was revealed around 100℃. The degree of crystallinity and the strength of the PLA fibers were decreased above 100℃. The optimal take-up speed (Spinning speed) was around 4,000m/min. Thermal analysis of PLA showed 170℃ and 57℃ as Tm (melting temperature) and Tg (glass transition temperature), respectively.

Generation of Cutting Path Data for Two Steps of the Cutting Process in Full- Automated VLM-ST (VLM-ST 공정의 완전 자동화를 위한 2단계 절단 경로 데이터 생성 방법에 관한 연구)

  • 이상호;안동규;김효찬;양동열;박두섭;채희창
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.140-148
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    • 2004
  • A novel rapid prototyping (RP) process, a full-automated transfer type variable lamination manufacturing process (Full-automated VLM-ST) has been developed. In the full-automated VLM-ST process, a vacuum chuck and a rectilinear motion system transfer the EPS foam material in the form of the plate with two pilot holes to the rotary supporting stage. The supplied material is then cut into an automated unit shape layer (AUSL) with a desired width, a desired length, a desired slope on the side surface, and a pair of reference shapes, which is called the guide shape (GS)’, including two pilot holes in accordance with CAD data through cutting in two steps using a four-axis synchronized hotwire cutter. Then, each AUSL is stacked by setting each AUSL with two pilot holes in the building plate with two pilot pins, and subsequently, adhesive is applied onto the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously given to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly and automatically fabricated. This paper describes the method to generate guide shapes in AUSL data for the full-automated VLM-ST process. In order to examine the applicability of the method to generate guide shapes, three-dimensional shapes, such as a piston shape and a human head shape, are fabricated from the full-automated VLM-ST apparatus.

Finishing of Interior Fabric Using Soluble Micro-fiber and low melting Yarn (용출형 극세사와 저온 융착사를 이용한 인테리어 직물의 가공)

  • Ahn, Young-Moo
    • Journal of Fashion Business
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    • v.13 no.2
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    • pp.78-86
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    • 2009
  • When scouring and contraction finishing at $90^{\circ}C$ using Relaxer or Rotary Washer contraction and weight loss ratio in warp and weft directions were excellent. Also surface state of fabric after drying or sanding treatment was excellent without crease. Low melting polyester fabric showed a complete melting bond by heat setting(P/S) at above $160^{\circ}C$. The alkali hydrolysis reaction of polyester showed the breakpoint in the weight loss behavior test, polyester yarn showed a breakpoint ranging from 25% to 28%. This is due to the difference of the hydrolysis rate between regular polyester and soluble polyester. Initially the soluble polyester was eluted and micro-fibrillized 5 times faster than a regular polyester. At a later time, a regular polyester was reduced weight to impart a proper flexibility and drape property to the fabric. As a result of surface sanding finishing, the surface of interior fabric showed a surface state most stabilized when using Mesh No. 220 in mono 0.2d after elution finishing. When the rotation direction of sanding roller was pro-, pro-, pro-, and retro-direction, a directional effect of tuft was not shown, a writing effect as suede was exhibited and a surface state was even. Sublimation fastness was 3-4 class for polyester and 2-4 class for nylon. Light fastness 3-4 class after lapse of 100 hours and 2-4 class after lapse of 160 hours. Abrasion fastness was 3-4 class on wet and 4-5 class on dry Laundry fastness was 2-4 class. As such, the abrasion fastness is slightly reduced upon wetting and the use thereof for interior is excellent, whereas laundry fastness is slightly lowered.