• 제목/요약/키워드: rheo-strength

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Experimental study on rheology, strength and durability properties of high strength self-compacting concrete

  • Bauchkar, Sunil D.;Chore, H.S.
    • Computers and Concrete
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    • 제22권2호
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    • pp.183-196
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    • 2018
  • The rheological behaviour of high strength self compacting concrete (HS-SCC) studied through an experimental investigation is presented in this paper. The effect of variation in supplementary cementitious materials (SCM) $vis-{\grave{a}}-vis$ four different types of processed crushed sand as fine aggregates is studied. Apart from the ordinary Portland cement (OPC), the SCMs such as fly ash (FA), ground granulated blast furnace slag (GGBS) ultrafine slag (UFS) and micro-silica (MS) are used in different percentages keeping the mix -paste volume and flow of concrete, constant. The combinations of rheology, strength and durability are equally important for selection of mixes in respect of high-rise building constructions. These combinations are referred to as the rheo-strength and rheo-durability which is scientifically linked to performance based rating. The findings show that the fineness of the sands and types of SCM affects the rheo-strength and rheo-durability performance of HS-SCC. The high amount of fines often seen in fine aggregates contributes to the higher yield stress. Further, the mixes with processed sand is found to offer better rheology as compared to that of mixes made using unwashed crushed sand, washed plaster sand, washed fine natural sand. The micro silica and ultra-fine slag conjunction with washed crushed sand can be a good solution for high rise construction in terms of rheo-strength and rheo-durability performance.

레오다이캐스팅을 위한 고강도 Al-Si-Mg 합금설계 (Development of a High Strength Al-Si-Mg Alloy for Rheo-diecasting)

  • 박규섭;장영수;최병희;강병근;김해수;최상호;홍준표
    • 한국주조공학회지
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    • 제32권2호
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    • pp.98-103
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    • 2012
  • Recently, development of Al-based alloys for high mechanical performance has been an important issue in automotive industry. The present study focused on the design of a high strength Al-based alloy for rheo-diecasting. The research was based on thermodynamic calculation and experimentals to optimize the alloy compositions. Two important considerations were carried out: i) to obtain uniform slurry with fine and globular microstructures for rheo-diecasting, ii) to be strengthend by T6 heat treatment. In order to evaluate the effect of Si content on the slurry microstructure and castability, thermodynamic calculation and fluidity test were carried out. The effects of various alloying components, such as Mg, Cu and Zn, on age hardenability were also investigated. The mechanical properties of the rheo-diecasting products using the newly developed alloy are 324MPa in tensile strength, 289MPa in yield strength, and 11.2% in elongation after T6 heat treatment.

Numerical and Experimental Study of Semi-solid A356 Aluminum Alloy in Rheo-Forging process

  • 김현호;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.371-374
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    • 2009
  • Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D. Samples of metal parts were subsequently fabricated by using hydraulic press machinery.

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반용융 가공법에 의한 단섬유 보강 급속복합재료의 강도에 미치는 압출비와 압출온도의 영향 (Effects on extrusion ratio and temperature of shore fiber reinforcd metal matrix composites by rheo-compocating)

  • 윤한기;김석호;이상필
    • 한국해양공학회지
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    • 제11권2호
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    • pp.18-27
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    • 1997
  • Al 6061 alloy reinforced with 10 vol.% ${\delta}-Al_2O_3$ short fiber was fabricated by Rheo-compocasting and squwwze cating. Extrusion processings were performed at temperatures from 40$0^{\circ}C$ to 55$0^{\circ}C$ with various extrusion ratio for curved shape dies. In proportion to the increase of extrusion ratios and temperatures, ultimate tensile strength for extruded materials improved. SEM observation of fractured surfsce was capcble oof accounting for fracture mechanism and bounding state of fiber and matrix.

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Rheo-compocasting 및 열간압출에 의하여 제조한 Al-Si-Mg / SiC 입자강화 복합재료의 조직 및 기계적 특성 (Microstructures and Mechanical Properties of SiCp/ Al-Si-Mg Alloy Composites Fabricated by Rheo-compocasting and Hot Extrusion)

  • 이학주;홍준표
    • 한국주조공학회지
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    • 제12권4호
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    • pp.335-345
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    • 1992
  • Aluminum alloy matrix composites reinforced with various amounts of SiC particles have been produced by rheo-compocasting followed by hot extrusion. A relatively uniform distribution of SiC particles in the composites was obtained. The amounts of pore and SiC particles cluster were relatively small in the composites. Particle free zones were observed in the hot extruded composites when the amount of SiC particles was less than 20 vol%. However, the width of particle free zone decreases with the increase of SiC particle content. Eutectic Si phase play an important role for improving bonding between SiC particle and matrix. Tensile and yield strength increased with the increase of SiC particle content. the strenthening effect of SiC particle addition was effective even at relatively high temperature of 573 K.

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반용융 가공법에 의한 $\delta$-Al$_2$O$_3$/Aluminum 복합재료의 강도 특성 (Characteristic Strength of $\delta$-Al$_2$O$_3$/Aluminum Composite by Rheo-compocasting)

  • 이상필;김만수;김석호;윤한기
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1995년도 특별강연 및 춘계학술발표 개요집
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    • pp.155-159
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    • 1995
  • A16061 alloy reinforced with 10 vol% $\delta$-A1$_2$O$_3$ short fiber have been fabricated by Rheo-compocasting and squeeze casting and extruded at high temperature using conical shape die and curved shape die with various extrusion ratios.. Tensile and hardness tests were carried out to examine mechanical properties of extruded materials and SEM observation of fractured surface was capable of accounting for fracture mechanism and bonding state of fiber and matrix.

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물리 및 효소화학적 방법에 의한 참돔, Pagrus major의 품질판정 지표 설정 (Indices for Quality Evaluation by Physicochemical and Chemoenzymatic Method in Red seabream, Pagrus major)

  • 심길보;배진한;정호진;여해경;김태진;조영제
    • 한국양식학회지
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    • 제17권3호
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    • pp.228-232
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    • 2004
  • 수분, 지질, 콜라겐함량 및 파괴강도의 상관관계 살펴본 결과, 파괴강도는 수분함량 및 치질함량과 상관관계가 있으며 상관계수는 각각 0.5998, -0.5648로 나타났다(P<0.05). 이를 통하여 파괴강도(Y), 수분함량(X$_1$) 그리고 지질함량(X$_2$)간의 다중회귀분석을 실시하여 Y= -2.53539+0.05544X$_1$-0.00161X$_2$,와 같은 파괴강도 방정식을 얻었다. 파괴강도 방정식의 확인을 위하여, 무작위로 선택된 참돔 13마리에 대하여 수분함량, 지질함량 그리고 파괴강도를 측정하였다 Rheo meter를 이용하여 파괴강도를 측정한 값과 파괴강도 방정식에 수분함량과 지질함량을 대입하여 얻어진 파괴강도를 비교했을 때, 측정된 파괴강도의 편차를 감안하면 파괴강도 방정식에서 얻어진 파괴강도와 비슷한 결과 값을 얻을 수 있었다. 즉 참돔의 수분함량과 지질함량을 통해서 파괴강도 방정식에 대입하여 계산된 파괴강도를 얻을 수 있었다. 건강상태의 지표인 AEC수치는 몇 마리의 개체를 제외하고 건강은 양호한 상태였다. 양식산 참돔에 있어서 파괴강도에 의한 등급은 1.4 kg이상은 상급. 1.2∼l.4 kg은 중급, 1.2 kg이하를 하급으로 선정하며, AEC 수치는 1.0∼0.8는 상급, 0.8이하를 중급으로 선정하여 등급화 하였다.

Ultrasonic Vibration and Rheocasting for Refinement of Mg-Zn-Y Alloy Reinforced with LPSO Structure

  • Lu, Shulin;Yang, Xiong;Hao, Liangyan;Wu, Shusen;Fang, Xiaogang;Wang, Jing
    • Metals and materials international
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    • 제24권6호
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    • pp.1315-1326
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    • 2018
  • In this work, ultrasonic vibration (UV) and rheo-squeeze casting was first applied on the Mg alloy reinforced with long period stacking ordered (LPSO) structure. The semisolid slurry of Mg-Zn-Y alloy was prepared by UV and processed by rheosqueeze casting in succession. The effects of UV, Zr addition and squeeze pressure on microstructure of semisolid Mg-Zn-Y alloy were studied. The results revealed that the synergic effect of UV and Zr addition generated a finer microstructure than either one alone when preparing the slurries. Rheo-squeeze casting could significantly refine the LPSO structure and ${\alpha}-Mg$ matrix in $Mg_{96.9}Zn_1Y_2Zr_{0.1}$ alloy without changing the phase compositions or the type of LPSO structure. When the squeeze pressure increased from 0 to 400 MPa, the block LPSO structure was completely eliminated and the average thickness of LPSO structure decreased from 9.8 to $4.3{\mu}m$. Under 400 MPa squeeze pressure, the tensile strength and elongation of the rheocast $Mg_{96.9}Zn_1Y_2Zr_{0.1}$ alloy reached the maximum values, which were 234 MPa and 17.6%, respectively, due to its fine ${\alpha}-Mg$ matrix (${\alpha}1-Mg$ and ${\alpha}2-Mg$ grains) and LPSO structure.

6극 전자석 전자교반 레오캐스팅에 따른 A356의 조직적 / 기계적 영향분석 (Microstructure and Mechanical Property of A356 for Rheocasting Using 6-Pole Electromagnetic Stirring Casting Process)

  • 김백규;노중석;방희재;허민;박진하;전충환
    • 한국주조공학회지
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    • 제40권3호
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    • pp.61-65
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    • 2020
  • Rheo-diecasting with stirring has been used in many material industries. As the 4th Industrial Revolution approaches the world, eco-friendly high-strength and light-weight materials become more important. Casting methods have been studied and used for aluminum-alloy automobile parts. This study carried out the effect analysis of the micro-structure and mechanical properties, such as yield/ultimate tensile strength, elongation, and hardness, of A356 using the 6-pole EMS (electro-magnetic stirring) casting process with a high electromagnetic force. As a result, the hardness and elongation of the A356 after T6 heat-treatment show a significant improvement, respectively, by 20% and 50%.

나노/마이크로 경도 측정에 의한 레오캐스트 A356 합금의 시효경화특성 평가 (Evaluation of Age-Hardening Characteristics of Rheo-Cast A356 Alloy by Nano/Micro Hardness Measurement)

  • 조상현;윤성원;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.471-474
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    • 2005
  • This study investigates the nano/microstructure, the aging response, and the mechanical/tribological properties of the eutectic regions in rheoformed A356 alloy-T5 parts using nano/micro-indentation and mechanical scratching, combined with optical microscopy and atomic force microscope (AFM). Most eutectic Si crystals in the A356 alloy showed a modified morphology as fine-fibers. The loading curve for the eutectic region was more irregular than that of the primary Al region due to the presence of various particles of varying strength. The aging responses of the eutectic regions in the rheoformed A356 alloys aged at $150^{\circ}C$ for different times (0, 2, 4, 8, 10, 16, 24, 36, and 72 h) were investigated. Both Victors hardness $(H_v)$ and indentation $(H_{IT})$ test results showed a similar trend of aging curves, and the peak was obtained at the same aging time of 10 h. A remarkable size-dependence of the tests was found.

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