• Title/Summary/Keyword: resin composites

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Microencapsulation of Surface-modified Carbon Black by Miniemulsion Polymerization (미니유화중합법에 의한 표면개질된 카본블랙의 마이크로캡슐화)

  • Jang, Heang Sin;Hong, Jinho;Lee, Jeongwoo;Shim, Sang Eun
    • Korean Chemical Engineering Research
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    • v.46 no.4
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    • pp.669-675
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    • 2008
  • Carbon black has been widely used in composites, tonor resin, and ink materials. Since carbon black readily agglomerates, it is important to disperse carbon black in real applications. Aiming to improve dispersion stability, carbon black was chemically oxidized to possess hydroxyl groups using a phase transfer catalyst at room temperature. The modified carbon black (CB-OH) was grafted by a silane coupling agent, p-methylacryloxypropyltrimethoxysilane, to carry teminal vinyl groups. The modified carbon black was subsequently used in miniemulsion polymerization to achieve encapsulted core-shell structure. Finally, well-encapsulated carbon black by polymer was obtained in the size range of 100-500 nm. Throughout the polymerization, the effects of surface modification, types of monomers, initiators, and emulsifiers were investigated.

Study of Cure Kinetics of Vacuum Bag Only Prepreg Using Differential Scanning Calorimetry (시차주사열량계를 이용한 진공백 성형 프리프레그의 경화 거동 연구)

  • Hyun, Dong Keun;Lee, Byoung Eon;Shin, Do Hoon;Kim, Ji Hoon
    • Composites Research
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    • v.33 no.2
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    • pp.44-49
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    • 2020
  • The cure kinetics of carbon fiber-reinforced prepreg for Vacuum Bag Only(VBO) process was studied by differential scanning calorimetry (DSC). The total heat of reaction (ΔHtotal = 537.1 J/g) was defined by the dynamic scanning test using prepregs and isothermal scanning tests were performed at 130℃~180℃. The test results of isothermal scanning were observed that the heat of reaction was increased as the temperature elevated. The Kratz model was applied to analyze the cure kinetics of resin based on the test results. To verify the simulation model, the degree of cure from panels using different cure cycles were compared with the measurement. The simulation model showed that the error against the experimental value was less than 3.4%.

Numerical Simulation of Preform Molding Using Carbon Fabric (카본 패브릭을 이용한 프리폼 성형에 대한 수치모사)

  • Park, Eun-Min;Lee, Soon-Young;Choi, Kyung-Hwan;Kim, Sun Kyoung
    • Composites Research
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    • v.33 no.2
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    • pp.61-67
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    • 2020
  • Preforming is crucial in resin transfer molding process using woven fabric. When shear deformation exceeds the locking angle, wrinkles are generated in the preform, which causes defects in the RTM process. Therefore, in this study, the allowable shear deformation limit of carbon fiber woven fabrics is quantified and the molding characteristics are verified using the actual fabric forming. As a result, the characteristics of creases according to the layer setups have been examined and the results have been discussed. Numerical analyses have been also performed using measured shear properties. These results have been compared with the experimental results.

Thermo-oxidation behaviour of organic matrix composite materials at high temperatures

  • Cinquin, Jacques;Colin, Xavier;Fayolle, Bruno;Mille, Marion;Terekhina, Svetlana;Chocinski-Arnault, Laurence;Gigliotti, Marco;Grandidier, Jean-Claude;Lafarie-Frenot, Marie-Christine;Minervino, Matteo;Cluzel, Christophe;Daghia, Federica;Ladeveze, Pierre;Zhang, Fangzouh
    • Advances in aircraft and spacecraft science
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    • v.3 no.2
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    • pp.171-195
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    • 2016
  • The present paper is a review of the main activities carried out within the context of the COMPTINN' program, a joint research project founded by a FUI program (Fonds $Unifi{\acute{e}}s$ $Interminist{\acute{e}}riels$) in which four research teams focused on the thermo-oxidation behaviour of HTS-TACTIX carbon-epoxy composite at 'high' temperatures ($120^{\circ}C-180^{\circ}C$). The scientific aim of the COMPTINN' program was to better identify, with a multi-scale approach, the link between the physico-chemical mechanisms involved in thermo-oxidation phenomena, and to provide theoretical and numerical tools for predicting the mechanical behaviour of aged composite materials including damage onset and development.

Cure Behaviors and Mechanical Interfacial Properties of Epoxy/Polyurethane Blends Initiated by Latent Thermal Catalyst (열잠재성 개시제에 의한 에폭시/폴리우레탄 블렌드의 경화거동 및 파괴인성)

  • Park, Soo-Jin;Seok, Su-Ja;Kang, Jun-Gil;Kwon, Soo-Han
    • Elastomers and Composites
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    • v.39 no.1
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    • pp.42-50
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    • 2004
  • In this work, the diglycidylether of bisphenol A (DGEBA) and modified polyurethane (PU) blends were initiated by N-benzylpyrazinium hexafluoroantimonate (BPH). The cure and fracture toughness of neat DGEBA with the addition of PU were investigated. The cure properties of DGEBA/PU blend system were examined by DSC and near-IR measurements. The fracture touhtness were investigated by measuring the critical stress intensity factor ($K_{IC}$) and the critical strain energy release rate ($G_{IC}$). According to the results, the maximum values of owe activation energy ($E_a$) and conversion (${\alpha}$) were found at 10 phr of PU. Also the $K_{IC}$ showed a similar behavior with the results of conversion. These results were probably due to increase of crosslinking density in the blends resulted from increase of the hydrogen bonding between the hydroxyl groups of DGEBA and isocyanate groups of PU.

Asphalt Sealant Containing the Waste Edible Oil (폐식용유를 이용한 아스팔트 실란트)

  • Kim, Seong-Jun
    • Elastomers and Composites
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    • v.39 no.1
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    • pp.61-70
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    • 2004
  • This work is about the development or asphalt sealant using the waste edible oil. Asphalt sealant has been used for crack filler and bridge deck joint sealer Several plasticizers such as aromatic or paraffin process oils, DOP, Bunker C fuel oil, and waste edible oil were compounded with the basic components such as asphalt(AP-5), a thermoplastic elastomer(SBS triblock copolymer), a tackifying agent(petroleum resin), and stabilizers. Penetration, softening point, ductility, and elongation by tensile adhesion of those asphalt sealant compounds were measured. Their properties were changed largely depending on both the type and content of plasticizers. Waste edible oil and DOP were the best plasticizers for the low temperature tensile adhesion characteristics. Penetration and elongation by tensile adhesion of asphalt sealant compounds increased with the increase of waste edible oil content and decreased with the increase of talc content. The manufacture of asphalt sealant with low penetration and excellent low temperature tensile adhesion was possible by the recipe optimization.

Studies on NBR/PVC polymer blend (part 2) (NBR/PVC의 polymer blend에 관(關)한 연구(硏究)(제2보(第2報)))

  • Huh, Dong-Sub;Lee, Jung-Keun
    • Elastomers and Composites
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    • v.6 no.1
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    • pp.71-81
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    • 1971
  • The intention of this study is to investigate the properties of polymer blend, NBR/PVC vulcanizates and blending procedures such as roll-mixing temperatures and sequences for polymer blending of NBR and PVC(resin type). The results obtained are as follows: 1. The roll temperature applied for polymer blending is around $150^{\circ}C$. At this temperature region, the degradation of rubber stock, which may be caused by heat, can be minimized and mill processing in practical application in industries can also be facilitated. 2. It is obviously necessary that a small amount of plasticizers should be added to the stock for improving processibility of roll mixing and physical properties. 3. On roll-mixing sequence, it is more effective that PVC compounded with plasticizer is added to NBR milled on hot roll. 4. The vulcanizates of the blends with different degree of polymerization of PVC ale similar to one another in properties. 5. NBR/PVC(70/30) blends shows the better physical characters than eve,-made foreign latex blend except abrasion-resistance. 6. As PVC addition ratio is increased, the physical properties such as resistance to ozone, tear, heat and oil and tensile strength, modulus, hardness have also improved, on the other hand, tension set and rebound character decreased. 7. The curve of ultimate elongation have point of inflection at the ratio of $30\sim40$ part of PVC. 8. While CR is blended, the physical properties such as brittle point, rebound and resistance to oil in high temperature have improved. 9. Polymer blend of NBR and domestic PVC is applied for the industrial utility such as rubber sole and heel, electric wire cover and oil-resistant packing, coating and gasket, printing roll, film for food packing etc.

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A STUDY ON THE SHEAR BOND STRENGTH BY PLASMA ARC CURING SYSTEM FOR BRACKET BONDING (Plasma arc curing system을 이용한 브라켓의 접착에 관한 연구)

  • Kim, Jung-Yoon;Kim, Jong-Soo;Kwon, Soon-Won
    • Journal of the korean academy of Pediatric Dentistry
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    • v.28 no.4
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    • pp.638-642
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    • 2001
  • Recently, plasma arc curing system for curing resin composites has been introduced. This is characterized by a high output of light energy, which has the advantage of reducing the chair time and thereby making the treatment more comportable for the patients as well as for the dentist. The purpose of this study was to compare the shear bond strengths of light-cured orthodontic adhesive polymerized with conventional halogen light and plasma arc light. The 2 curing devices used were the XL3000 (3M, USA) conventional curing light and the Flipo (LOKKI, France) plasma arc light. The results from the present study can be summarized as fellows; 1. The mean shear bond strength for three groups were quite similar for 50 second conventional light group, 2 second plasma arc curing light group, 5 second plasma arc curing light group. 2. There was no statistically significant difference for three groups(p>0.05).

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Phyllite as a New Flame Retardant Synergist for ABS Resin Containing Bromine Flame Retardant (브롬계 난연제를 사용한 ABS 수지에 대한 신규 난연 상승작용제로시의 천매암)

  • Kim, Seog-Jun
    • Elastomers and Composites
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    • v.41 no.3
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    • pp.172-181
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    • 2006
  • Flame retardant synergism of phyllite was studied in ABS resins containing brominated flame retardant(tetrabromobisphenol A(TBBA) or brominated epoxy oligomer(BEO)) and antimony trioxide($Sb_2O_3)$. Talc was used for the comparison purpose. ABS compounds were manufactured by a twin-screw co-rotating extruder and subsequently injection molded into several specimen for mechanical and thermal properties. Flame retardancy of ABS compounds measured by UL 94 vertical test with 1.6 mm thick bar specimen was enhanced by the replacement of antimony trioxide into phyllite or talc in the range of 12.5%(0.5 wt%) to 37.5%(1.5 wt%). Phyllite showed better synergistic effect comparing with talc especially for BEO. Only phyllite enhanced the flowability of ABS compounds. Notched Izod impact strength decreased with the proportion of phyllite or talc content. Phyllite could replace the antimony trioxide up to the content of 25%(1 wt%) to give better flame retardancy and flowability without darkening problem.

Development and Evaluation of Large Scale Composite Lattice Structures (대형 복합재 격자구조체 개발 및 평가)

  • Kim, Donggeon;Doh, Youngdae;Kim, Gensang;Kim, Myungjoo;Lee, Sangwoo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.6
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    • pp.74-86
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    • 2021
  • The composite lattice structure is a structure that supports the required load with the minimum weight and thickness. Composite lattice structure is manufactured by the filament winding process using impregnating high-strength carbon fiber with an epoxy resin. Filament winding process can laminate and manufacture only structurally necessary parts, composite lattice structure can be applied to aircraft fuselages, satellite and launch vehicles, and guided weapons to maximize weight reduction. In this paper, the development and evaluation of the composite lattice structure corresponding to the entire process from design, analysis, fabrication, and evaluation of large-scale cylindrical and conical composites lattice structure were performed. To be applicable to actual projectiles and guided weapons, we developed a cylindrical lattice structure with a diameter of 2,600 mm and a length of 2,000 mm, and a conical lattice structure with an upper diameter of 1,300 mm, a lower diameter of 2,500 mm, and a length of 900 mm. The performance of the developed composite lattice structure was evaluated through a load test.