• Title/Summary/Keyword: residual effect

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A Study on the Residual Stress and Microstructure of Autofrettaged SCM440 High Strength Steel (자긴가공된 SCM440 고강도강의 잔류응력 및 미세구조 분석에 관한 연구)

  • Kim, J.H.;Shim, W.S.;Lee, Y.S.;Cha, K.U.;Hong, S.K.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.311-316
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    • 2008
  • Thick-walled cylinders, such as a cannon or nuclear reactor, are autofrettaged to induce advantageous residual stresses into pressure vessels and to increase operating pressure and the fatigue lifetimes. As the autofrettage level increases, the magnitude of compressive residual stress at the bore also increases. The purpose of the present paper is to predict the accurate residual stress of SCM440 high strength steel using the Kendall model which was adopted by ASME Code. Hydraulic pressure process was applied and thick-walled cylinders were autofrettaged up to 30% overstrain levels. Electro polishing was performed to get more accurate data. Residual stresses were measured by X-ray diffraction method. The autofrettaged surface which was plastically deformed analyzed using a scanning electron microscope(SEM). Although there were some differences in measured residual stress and numerical, there is a tendency to agree.

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A study on residual stress distribution in surface grinding (평면연삭에서의 잔류응력 분포에 관한 연구)

  • 김경년;정재천;김기선
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.109-118
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    • 1991
  • In this study, it is intended to investigate the effect of the grinding conditions such as table feed, down feed, cross feed of residual stress distribution. And this distribution is investigated upon the grinding direction and the its orthogonal direction at ground layers. The material is used carbon steel (SM20C) which usually used to motor axis. And in order to be considered as Bernoulli-Euler beam, the dimension of the specimen is appropriately designed. According as corroiding the ground surface, the residual stress layers are removed and strain which occured on account of unbalance of internal stress is detected by rosette-gate. Through A/D converter and computer, these values are saved and evaluated residual stress by stress-strain relation formula. Finally, these results are diagrammatized with Auto Cad. The results obtained are as follows. As the depth from the ground surface increases in grinding direction and its orthogonal direction, tensile residual stress exists in the surface, and subsequently it becomes compressive residual stress as it goes downward. As the table feed, the cross feed and the down feed increase, maximum residual stress is transformed form the tensile to the compressive.

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Effect of Operating Conditions on the Residual Gas Fraction in an SI Engine (스파크 점화 기관에서 밸브오버랩이 잔류가스율 변화에 미치는 영향)

  • 장진영;박용국;배충식;김우태
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.11-18
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    • 2002
  • Residual gas fraction in an engine cylinder affects engine performance, efficiency and emission characteristics. With high residual gas fractions, a flame speed and maximum combustion temperature are decreased and these are deeply related with combustion stability especially at idle and NOx emission at relatively high engine load. In this work, the residual gas fraction was calculated by an engine simulation code, which was validated by the experimental data (cylinder pressure and emissions) obtained from 4-cyliner spark ignition engine. A comparison between experimental and computational calculation results was made. The residual gas is generated mostly at low engine speed by the larger pressure difference between the intake and exhaust port. As the valve overlap duration was increased, the amount of residual gas in the cylinder, the amount of HC emission in the exhaust gas and the variation of power output increased.

A Numerical Estimation of Fatigue Strength of Welded Steel Structures with Residual Stresses (용접 잔류음력을 고려한 강구조물의 피로강도평가)

  • Chung, Heung-Jin;Yoo, Byoung-Chan
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.265-270
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    • 2007
  • According to previous research, welding-induced residual stresses in steel structures can significantly affect the fatigue behaviour. Usually, high tensile residual stresses up to the yield strength are conservatively assumed at the weld toes. This conservative assumption can result in misleading fatigue assessments. Thee welding-induced residual stresses need be known in advance for a reliable fatigue assessment, which becomes possible to an increasing extent by numerical welding simulation. In this study, a fatigue Analysis technique for steel structures with welding induced residual stress is presented. First, We calculate the history of temperature according with welding process. Secondly, residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis and lastly, fatigue strength is estimated with modified Goodman equation which can consider the effect of mean stress level.

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Analysis on the Fatigue Crack Propagation of Weld Toe Crack through Residual Stress Field (잔류응력장을 전파하는 용접 토우부 균열의 전파해석)

  • 김유일;전유철;강중규;한종만;한민구
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.33-40
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    • 2000
  • Fatigue crack propagation life of weld toe crack through residual stress field was estimated with Elber's crack concept. Propagation of weld toe crack is heavily influenced by residual stress caused by welding process, so it is essential to take into account the effect of residual stress on the propagation life of weld toe crack. Fatigue crack at transverse and longitudinal weld toe was studied respectively, which represent typical weld joint in ship structure. Numerical and experimental studies are performed for both cases. Residual stress near weldment was estimated through nonlinear thermo-elasto-plastic finite element method, and residual stress intensity factor with Glinka's weight function method. Effective stress intensity factor was calculated with Newman-Forman-de Koning-Henriksen equation which is based on Dugdale strip yield model in estimating crack closure level U at different stress ratio. Calculated crack propagation life coincided well with experimental results.

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Manipulator Path Design to Reduce the Endpoint Residual Vibration under Torque Constraints (토크 제한하에서의 첨단부 잔류진동 감소를 위한 매니퓰레이터 경로설계)

  • 박경조;박윤식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2437-2445
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    • 1993
  • In this work, a new method is presented for generating the manipulator path which significantly reduces residual vibration under the torque constraints. The desired path is optimally designed so that the required movement can be achieved with minimum residual vibration. From the previous research works, the dynamic model had been established including both the link and the joint flexibilities. The performance index is selected to minimize the maximum amplitude of residual vibration. The path to be designed is developed by a combined Fourier series and polynomial function to satisfy both the convergence and boundary condition matching problems. The concept of correlation coefficients is used to select the minimum number of design variables, i.e. Fourier coefficients, the only ones which have a considerable effect on the reduction of residual vibration. A two-link Manipulator is used to evaluate this method. Results show that residual vibration can be drastically reduced by selecting an appropriate manipulator path to both of unlimited and torque-limited cases.

Evaluation of Residual Stress in the U-shaped Copper Pipe (U자형 동관의 잔류응력 평가)

  • Kim S.Y.;Kim H.I.;Scok C.S.;Lee J.K.;Mo J.Y.;Park D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.622-626
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    • 2005
  • The Residual stress is stress at the inside of materials after plastic deformation. Certainly, this residual stress have an effect on fatigue life. Therefore, it is very important that understanding residual stress at the inside of materials. But in case of U-shaped Pipe that it is dealt with a mailer in this paper, distribution of residual stress is very complicated and exactly become unknown caused by difficulty of measurement. Then, in this paper, we are evaluated residual stress at in the inside of materials by finite clement method program and verified validity by test.

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Approximate residual stress and plastic strain profiles for laser-peened alloy 600 surfaces

  • Eui-Kyun Park ;Hyun-Jae Lee ;Ju-Hee Kim ;Yun-Jae Kim
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1250-1264
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    • 2023
  • This paper presents approximate in-depth residual stress and plastic strain profiles for laser-peened alloy 600 surface via FE analysis. In approximations, effects of the initial welding residual stress and the number of shots are quantified. Based on FE analysis results, residual stress profiles are quantified by two variables; the maximum difference in stress before and after LSP, and the depth up to which the compressive residual stress exists. Plastic strain profiles are quantified by one variable, the maximum equivalent plastic strain at the surface. The proposed profiles are validated by comparing with published LSP experimental results for welded plates. Effects of the initial welding residual stress and the number of shots on these variables are discussed. The proposed profile can be directly applied to predict the mitigation effect of LSP on PWSCC and to efficiently perform structural integrity assessment of laser peened nuclear components.

A Study on the Redistribution of Residual Stress Induced by Hammer Peening after Cast Iron Welding (주철 보수 용접시 Hammer Peening에 의한 잔류응력 재분포에 관한 연구)

  • Park Yun Gi;Kim Gyeong Gyu
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.286-288
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    • 2004
  • The purpose of this study is to evaluate the effects of hammer peening on the redistribution of residual stress at the repair weldment of cast iron using FEA. The FEA results were verified by comparing with experimental results. The maximum residual stress at the repair weldment of cast iron sharply decreases by hammer peening. The effect of hammer peening on the residual stress increases with a decrease of working temperature of hammer peeing.

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Tensile Behavior of Reinforced Concrete Member due to Restrained Shrinkage (구속된 건조수축이 철근콘트리트 인장거동에 미치는 영향)

  • 안태송;김진철
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.315-320
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    • 1998
  • The experimental set-up and one-dimensional analytical model have been developed to investigate the tensile behavior of reinforced concrete member due to restrained drying shrinkage. The experimental results have been compared with the analytical prediction of the maximum residual stress of steel and concrete due to restrained shrinkage. The tensile residual stress concrete by one-dimensional bilinear model shows 0.19 and 0.63 of tensile strength for 0.83% and 3.29 of steel ratio. The residual tensile stress of concrete increases as the steel ratio increases. The effect of steel fiber has not influenced the residual stress due to restrained shrinkage of concrete.

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