• 제목/요약/키워드: repairable failure,

검색결과 80건 처리시간 0.02초

품질하자보증비의 추정 (Estimation of Warranty Cost)

  • 최정호;이상용
    • 산업경영시스템학회지
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    • 제20권43호
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    • pp.357-364
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    • 1997
  • After the buyer purchases the product, the seller's role does not end. If the product fails to function properly before the end of the warranty period, the seller is responsible for its repair or replacement under the seller's warranty policy. There are two common types of warranty policies: the free replacement warranty and the rebate warranty. Under the free replacement warranty policy, replacement or repairs during the warranty period are provided by the seller free of charge to the buyer. Under the rebate warranty policy, a failed item is replaced by a new one or is repaired at a cost to the age of the failed item. The rebate warranty is most often used for items such as a battery or an automobile tire which wear out and must be replaced at failure. This paper proposes a easy way of estimating the warranty cost under the free replacement warranty policy assuming an exponential product failure function on repairable products.

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Item Replacement Policy with Minimal Repair in Stepdown Warranty Model

  • Jae Joong, Kim;Won Joong, Kim
    • 산업경영시스템학회지
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    • 제18권33호
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    • pp.87-92
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    • 1995
  • This paper proposes age replacement policy in stepdown warranty policy. The replacement policy is considered in case of minimally repairable items. And renewal theory is used in analyzing warranty costs. The expected cost per unit time is presented in stepdown warranty policy, free replacement, prorata and hybrid policy. In this article it is assumed that item is replaced at the age of T but the any failure is minimally repaired before the age T. At this point the expected cost per unit time is shown in customer's view point. And numerical example is explored in weibull time-to-failure distribution.

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메이크헴 수명분포에 의존한 소프트웨어 평균고장간격시간에 관한 모수 추정법 비교 연구 (A Comparative Study of the Parameter Estimation Method about the Software Mean Time Between Failure Depending on Makeham Life Distribution)

  • 김희철;문송철
    • Journal of Information Technology Applications and Management
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    • 제24권1호
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    • pp.25-32
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    • 2017
  • For repairable software systems, the Mean Time Between Failure (MTBF) is used as a measure of software system stability. Therefore, the evaluation of software reliability requirements or reliability characteristics can be applied MTBF. In this paper, we want to compare MTBF in terms of parameter estimation using Makeham life distribution. The parameter estimates used the least square method which is regression analyzer method and the maximum likelihood method. As a result, the MTBF using the least square method shows a non-decreased pattern and case of the maximum likelihood method shows a non-increased form as the failure time increases. In comparison with the observed MTBF, MTBF using the maximum likelihood estimation is smallerd about difference of interval than the least square estimation which is regression analyzer method. Thus, In terms of MTBF, the maximum likelihood estimation has efficient than the regression analyzer method. In terms of coefficient of determination, the mean square error and mean error of prediction, the maximum likelihood method can be judged as an efficient method.

The Effect of Usage and Storing Conditions on John Deere 3140 Tractor Failures in Khouzestan Province, Iran

  • Afsharnia, Fatemeh;Marzban, Afshin
    • Journal of Biosystems Engineering
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    • 제42권2호
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    • pp.75-79
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    • 2017
  • The use of tractors to carry out agricultural work has played an important role in mechanizing the agricultural sector. A repairable mechanical system (such as an agricultural tractor) is subject to deterioration or failure. In this study, a regression model was used to predict the failure rate of a John Deere 3140 tractor. The machine failure pattern was carefully studied, and key factors affecting the failure rate were identified in five regions of the Khouzestan province. Through a questionnaire, data was obtained from farm records. This data was grouped into six sub-groups, according to the annual use hours (AUH) and the manner in which the tractors were stored. Results showed that AUH and storage policies affected failure rate slightly. With an increase in the age of the tractors, the failure rate in the tractors used for 1050-2000 hours annually and stored outdoors was higher than those used for 200-1000 hours annually and stored in sheds. When the tractors were of the same age, the slope of the curve in the 200-1000 annual use hours increased gradually and then rapidly, but failure rate in the 1050-2000 annual use hours was high from the beginning, and subsequent increase in this value was almost uniform. As a result, it can be said that with an increase in the annual use hours, the failure and breakdown rate in John Deere 3140 tractors rapidly increases, but maintenance conditions only slightly affect the failure and breakdown rate.

Fatigue resistance, debonding force, and failure type of fiber-reinforced composite, polyethylene ribbon-reinforced, and braided stainless steel wire lingual retainers in vitro

  • Foek, Dave Lie Sam;Yetkiner, Enver;Ozcan, Mutlu
    • 대한치과교정학회지
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    • 제43권4호
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    • pp.186-192
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    • 2013
  • Objective: To analyze the fatigue resistance, debonding force, and failure type of fiber-reinforced composite, polyethylene ribbon-reinforced, and braided stainless steel wire lingual retainers in vitro. Methods: Roots of human mandibular central incisors were covered with silicone, mimicking the periodontal ligament, and embedded in polymethylmethacrylate. The specimens (N = 50), with two teeth each, were randomly divided into five groups (n = 10/group) according to the retainer materials: (1) Interlig (E-glass), (2) everStick Ortho (E-glass), (3) DentaPreg Splint (S2-glass), (4) Ribbond (polyethylene), and (5) Quad Cat wire (stainless steel). After the recommended adhesive procedures, the retainers were bonded to the teeth by using flowable composite resin (Tetric Flow). The teeth were subjected to 10,00,000 cyclic loads (8 Hz, 3 - 100 N, $45^{\circ}$ angle, under $37{\pm}3^{\circ}C$ water) at their incisoproximal contact, and debonding forces were measured with a universal testing machine (1 mm/min crosshead speed). Failure sites were examined under a stereomicroscope (${\times}40$ magnification). Data were analyzed by one-way analysis of variance. Results: All the specimens survived the cyclic loading. Their mean debonding forces were not significantly different (p > 0.05). The DentaPreg Splint group (80%) showed the highest incidence of complete adhesive debonding, followed by the Interlig group (60%). The everStick Ortho group (80%) presented predominantly partial adhesive debonding. The Quad Cat wire group (50%) presented overlying composite detachment. Conclusions: Cyclic loading did not cause debonding. The retainers presented similar debonding forces but different failure types. Braided stainless steel wire retainers presented the most repairable failure type.

혼합보증이 종료된 이후의 비용과 비가동시간에 근거한 보전정책 (Maintenance Policy Based on Cost and Downtime Following the Expiration of Combination Warranty)

  • 정기문
    • Communications for Statistical Applications and Methods
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    • 제15권6호
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    • pp.909-923
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    • 2008
  • 본 논문에서는 수리가 가능한 시스템에 대하여 혼합보증이 종료된 이후의 교체모형과 예방보전모형을 고려하는데, 만약 보증기간이 종료된 이후에 시스템에 고장이 발생하면 최소수리를 수행한다. 최적의 교체정책과 최적의 예방보전정책을 결정하기 위한 기준으로는 기대비용과 기대비가동시간에 근거한 총밸류함수를 사용한다. 그리고 시스템의 고장시간이 와이블분포를 할 때 수치적 예를 통해서 제안된 최적의 교체정책 및 예방보전정책을 자세히 설명하고자 한다.

공변량을 이용한 Brown-Proschan 불완전수리 하의 시스템 신뢰도 추정 (Estimating System Reliability under Brown-Proschan Imperfect Repair with Covariates)

  • 임태진;이진승
    • 한국경영과학회지
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    • 제23권4호
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    • pp.111-130
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    • 1998
  • We propose an imperfect repair model which depends on external effects quantified by covariates. The model is based on the Brown-Proschan imperfect repair model wherefrom the probability of perfect repair is represented by a function of covariates. We are motivated by deficiency of the BP model whose stationarity prevents us from predicting dynamically the time to next failure according to external condition. Five types of function for the probability of perfect repair are proposed. This article also presents a procedure for estimating the parameter of the function for the probability of perfect repair, as well as the inherent lifetime distribution of the system, based on consecutive inter-failure times and the covariates. The estimation procedure is based on the expectation-maximization principle which is suitable to incomplete data problems. focusing on the maximization step, we derive some theorems which guarantee the existence of the solution. A Monte Carlo study is also performed to illustrate the prediction power of the model as well as to show reasonable properties of the estimates. The model reduces significantly the mean square error of the in-sample prediction. so it can be utilized in real fields for evaluating and maintaining repairable systems.

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PROBABILISTIC ANALYSIS OF A SYSTEM CONSISTING OF TWO SUBSYSTEMS IN THE SERIES CONFIGURATION UNDER COPULA REPAIR APPROACH

  • Raghav, Dhruv;Pooni, P.K.;Gahlot, Monika;Singh, V.V.;Ayagi, Hamisu Ismail;Abdullahi, Ameer Hassan
    • 한국수학교육학회지시리즈B:순수및응용수학
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    • 제27권3호
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    • pp.137-155
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    • 2020
  • Redundancy is commonly employed to improve system reliability. In most situations, components in the standby configurations are assumed statistically similar but independent. In many realistic models, all parts in standby are not treated as identical as they have different failure possibilities. The operational structure of the system has subsystem-1 with five identical components working under 2-out-of-5: G; policy, and the subsystem-2 has two units and functioning under 1-out-of-2: G; policy. Failure rates of units of subsystems are constant and assumed to follow an exponential distribution. Computed results give a new aspect to the scientific community to adopt multi-dimension repair in the form of the copula.

자금 제약하에서의 동시조달부품의 최적 구매량 결정 (Optimal Provisioning Quantity Determination of Concurrent Spare Part under the Funds Limitation)

  • 오근태
    • 산업경영시스템학회지
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    • 제20권41호
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    • pp.123-134
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    • 1997
  • In this paper we consider the CSP requirements determination problem of new equipment system. The CSP we deal with in the paper are restricted to the demand-based spare parts. For the newly procured equipment systems, mathematical analyses are made for the system which is constructed with the repairable items to derive the associated CSP requirement determination model in mathematical expression, respectively. Based on these analyses, a mathematical model is derived for making an optimal CSP requirement determination subject to the constraint of satisfying any given funds limitation. We assume that the failure of a part follows a Poisson process. Firstly, the operational availability concept in CSP is defined and the relation between the general system availability and the operational availability is established. Secondly, the problem is formulated as the operational availability maximization problem that should satisfy the funds limitation, and then, using the generalized Lagrange multipliers method, the optimal solution procedure is derived.

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다단계 수리체계의 성능평가를 위한 폐쇄형 대기행렬 네트워크 모형 (A Closed Queueing Network Model for the Performance Evaluation of the Multi-Echelon Repair System)

  • 박찬우;김창곤;이효성
    • 한국경영과학회지
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    • 제25권4호
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    • pp.27-44
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    • 2000
  • In this study we consider a spares provisioning problem for repairable items in which a parts inventory system is incorporated. If a machine fails, a replacement part must be obtained at the parts inventory system before the failed machine enters the repair center. The inventory policy adopted at the parts inventory system is the (S, Q) policy. Operating times of the machine before failure, ordering lead times and repair times are assumed to follow a two-stage Coxian distribution. For this system, we develop an approximation method to obtain the performance measures such as steady state probabilities of the number of machines at each station and the probability that a part will wait at the parts inventory system. For the analysis of the proposed system, we model the system as a closed queueing network and analyze it using a product-form approximation method. A recursive technique as well as an iterative procedure is used to analyze the sub-network. Numerical tests show that the approximation method provides fairly good estimation of the performance measures of interest.

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