• Title/Summary/Keyword: repair efficiency

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A study on the safety improvement and productivity's increase through continuous preventive maintenance (지속적 계획보전을 통한 생산성 향상 및 안전개선에 대한 연구)

  • Yang Doo Jin;Lee Chang Ho
    • Journal of the Korea Safety Management & Science
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    • v.7 no.1
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    • pp.101-115
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    • 2005
  • This study deals with the procedure of safety improvement, productivity increase ,and tact-time reduction through setting up the system about preventive maintenance. Actually, it is hard to establish and carry out preventive maintenance, even though we recognize the importance of the system concerning time, cost, labor, and so forth. In this study in the viewpoint of cost we are for achieving maximum efficiency by change and reduction of planning process adapted to the special work group. At first we briefly will mention the kind ,the necessity ,and the concept of preventive maintenance ,and then divide the equipment used in the assembly line into the two whether it is necessary or not by way of estimating the breakdown loss ,comparing with general establishment of preventive maintenance and modifying it to the case. At the second step we will establish the operation system of plan management related to production and quality in the special case. Check period and category will be set by dividing the assembly equipment into LCL and Focus in the third step. The forth step will contain the operation procedure in detail. And then we must make check and repair record periodically. Finally, on the basis of the record the selection of checking of significance will be conducted. This results in safety improvement, tact time reduction, and productivity improvement.

FRP Confinement of Heat-Damaged Circular RC Columns

  • Al-Nimry, Hanan Suliman;Ghanem, Aseel Mohammad
    • International Journal of Concrete Structures and Materials
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    • v.11 no.1
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    • pp.115-133
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    • 2017
  • To investigate the effectiveness of using fiber reinforced polymer (FRP) sheets in confining heat-damaged columns, 15 circular RC column specimens were tested under axial compression. The effects of heating duration, stiffness and thickness of the FRP wrapping sheets were examined. Two specimen groups, six each, were subjected to elevated temperatures of $500^{\circ}C$ for 2 and 3 h, respectively. Eight of the heat-damaged specimens were wrapped with unidirectional carbon and glass FRP sheets. Test results confirmed that elevated temperatures adversely affect the axial load resistance and stiffness of the columns while increasing their ductility and toughness. Full wrapping with FRP sheets increased the axial load capacity and toughness of the damaged columns. A single layer of the carbon sheets managed to restore the original axial resistance of the columns heated for 2 h yet, two layers were needed to restore the axial resistance of columns heated for 3 h. Glass FRP sheets were found to be less effective; using two layers of glass sheets managed to restore the axial load carrying capacity of columns heated for 2 h only. Confining the heat-damaged columns with FRP circumferential wraps failed in recovering the original axial stiffness of the columns. Test results confirmed that FRP-confining models adopted by international design guidelines should address the increased confinement efficiency in heat-damaged circular RC columns.

Mechanical Properties for Welding Part on Ni Base Superalloy Material According to Heat Treatment Parameters (열처리조건에 따른 Ni기지 초합금 용접부의 기계적 특성)

  • Yang, Sung-Ho;Park, Sang-Yeol;Choi, Hee-Sook;Ko, Won;Chae, Na-Hyun;Kim, Moon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.525-531
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    • 2007
  • The operating temperature has been increased to improve the efficiency of gas turbine. The most advanced Gas turbine is operated at above $1,500^{\circ}C$. Improvement in material and cooling method permit hot gas path component to run at increased temperature. But, the repair of blades which are developed with advanced manufacture technique is difficult to use normal welding. Most of gas turbine blades are made of precipitation harden nickel base superalloy, which is very hard to weld. Therefore, the employment of welding filler on blade is solid solution nickel base superalloy(Hastelloy X, Inconel 617). In this study, Tensile test in high temperature was conducted on welded GTD111DS with GTD111 to evaluate effect of variation of pre, post treatment. The result of this study showed that the specimen was treated with optimum pre and post treatment(preweld HT($1200^{\circ}C$), Post treatment($1100^{\circ}C$ HIP, $1200^{\circ}C$ + $1100^{\circ}C$ + $800^{\circ}C$ HT) is mush superior.

Proactive Maintenance Framework of Manufacturing Equipment through Performance-based Reliability

  • Kim, Yon-Soo;Chung, Young-Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.53
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    • pp.45-54
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    • 1999
  • Manufacturing today is becoming increasingly competitive. If a company is to exist and successfully compete, it must pay very careful attention to production management, total quality assurance and total proactive maintenance issues. Overall machine performance, repair efficiency, system level utilization, productivity and quality of output need to be optimized as possible. To accomplish that objective, the behavior of manufacturing equipment and systems need to be monitored and measured continuously if it is possible. Then early warning of possible failure should be generated and proacted on that type of the situation to improve overall operation performance of manufacturing environment. In this paper, Proactive maintenance framework using performance-based reliability structure as enabler technology is proposed. Its paradigm enables one to maximize system through-put and product quality as well as resources in the performance domain. In the case of inadequate knowledge of the failure mechanics, this empirical modeling concept along with performance degradation knowledge can serve as an important product and process improvement tool. The real-time framework extension to proposed framework uses on-line performance information and is capable of projecting the remaining useful period.

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A study on the safety improvement and productivity's increase through continuous preventive maintenance. (지속적 계획보전을 통한 생산성 향상 및 안전개선에 대한 연구)

  • YANG DOOJIN;LEE CHANGHO
    • Proceedings of the Safety Management and Science Conference
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    • 2004.11a
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    • pp.131-141
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    • 2004
  • This study deals with the procedure of safety improvement, productivity increase, and tact-time reduction through setting up the system about preventive maintenance. Actually, it is hard to establish and carry out preventive maintenance, even though we recognize the importance of the system concerning time, cost, labor, and so forth. In this study in the viewpoint of cost we are for achieving maximum efficiency by change and reduction of planning process adapted to the special work group. At first we briefly will mention the kind, the necessity, and the concept of preventive maintenance, and then divide the equipment used in the assembly line into the two whether it is necessary or not by way of estimating the breakdown loss, comparing with general establishment of preventive maintenance and modifying it to the case. At the second step we will establish the operation system of plan management related to production and quality in the special case. Check period and category will be set by dividing the assembly equipment into LCL and Focus in the third step. The forth step will contain the operation procedure in detail. And then we must make check and repair record periodically. Finally, on the basis of the record the selection of checking of significance will be conducted. This results in safety improvement, tact time reduction, and productivity improvement.

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A Development of High Temperature Part History Management Program for Gas Turbine (발전용 가스터빈 고온부품 이력 관리 프로그램 개발)

  • Seok, Haejo;Lee, Youngho;Kang, Myoungcheol;Ki, Jayoung;Kong, Changduk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.224-226
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    • 2017
  • This paper introduces the structure and the function of software developed to manage high temperature components of gas turbine for combined cycle power generation. In the case of high-temperature parts, the frequency of repair, regeneration and replacement is high. Therefore, the economic efficiency can be greatly improved through efficient management. In addition, the program provides a window type interface, which makes it easier for the user to use and can be extended to the whole system parts by expanding the program.

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A Study on the Security System of the Web Based Defense Information Service Network (WEB 환경에서 국방정보통신망 정보보호체계 구축에 관한 연구)

  • 신유찬;남길현
    • Journal of the military operations research society of Korea
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    • v.28 no.1
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    • pp.115-135
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    • 2002
  • The limits of current DN(Defense networks), private and closed network, become to reality; for Example, high expense of construction and maintenance of networks, restriction of new subscribers on DN. Therefore, a network using web environment that reflect fast development of If and IS(Information Security) technology is demanded for MND. Meeting the requirement of reliable IS system and extension and improvement of DN using common network, we can reduce the expense to extend, maintain, repair DN, form the environment that makes military business cooperate better with civil company and government agency, advance implementing Defense computing and networking service for field small size units that was a exception of Defense digitalization. But it is essential to construct DN based on common network that there are security requisites; confidentiality, integrity, availability, efficiency, log, backup, restoration, that have to be realized at demanding level for IS. This thesis suggested four measurements; replacement DN with common network to resolve the requirements of building new network and improvement of performance for private DN, linkage with common network for new requirement, distribution of traffic using common network, configuration of DN using Internet and Proposed a refinement of IS management organization to treat security threat of common network flexibly, and LAN IS standard model of DN based on the web environment.

A Study on Management Applications Using 6 Sigma Techniques to Supply Equipment Maintenance of City Gas (6시그마 기법을 이용한 도시가스 공급시설 관리 응용 연구)

  • Kim, Woon-Tae
    • Journal of the Korean Institute of Gas
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    • v.11 no.3
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    • pp.56-63
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    • 2007
  • These days, needs and wants of the customers are getting diversified and the market is also changing rapidely. Many organizations are now attempting change and innovation activities to improve products and service quality. This study was performed to apply 6 sigma tools for the efficient repair management of city gas supply equipment. Vital few factors, RISK factors, sigma values, root causes. and solutions were derived by 6 sigma tools. We are performing statistical process control for the new process. Six sigma for city gas supply equipment safety management enabled to improve the business management for efficiency by reducing variation and eliminating cost for quality.

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Application of AIS in AtoN Wireless Surveillance System

  • Liu, Chang;Liu, Ren-Jie;Shi, Xiao-Fei;Huang, Yao-Liang
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.10a
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    • pp.129-133
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    • 2006
  • In China, the traditional method of artificial and periodical cruise is still adopted for the AtoN management, which has brought many disadvantages to the work of the AtoN management, such as non real-time, fallibility, and low efficiency However, with the rapid development of AIS technique, now AIS equipments have been widely installed on ships, and on the other hand China Maritime Safety Administration (abr. China MSA) is carrying out the scheme of AIS base station network in china, based on which the digital AtoN will develop in the future. According to what have been analyzed above, this paper puts forward a design of AtoN wireless surveillance system based on AIS. The system consists of AIS on AtoN, AIS base station and AtoN management center. It can provide such functions as the information gathering, managing of AtoN and the service of navigation assistance. This paper gives the whole design including the work theory, the hardware structure and the software scheme of the system, and finally gives the simulation software of the AtoN management center. The AtoN wireless surveillance system brought forward by this paper will be more efficient with less repair cost and less work of the supervisors. It will bring revolutionary progress in the navigation aids system in China.

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A Dual-Population Memetic Algorithm for Minimizing Total Cost of Multi-Mode Resource-Constrained Project Scheduling

  • Chen, Zhi-Jie;Chyu, Chiuh-Cheng
    • Industrial Engineering and Management Systems
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    • v.9 no.2
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    • pp.70-79
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    • 2010
  • Makespan and cost minimization are two important factors in project investment. This paper considers a multi-mode resource-constrained project scheduling problem with the objective of minimizing costs, subject to a deadline constraint. A number of studies have focused on minimizing makespan or resource availability cost with a specified deadline. This problem assumes a fixed cost for the availability of each renewable resource per period, and the project cost to be minimized is the sum of the variable cost associated with the execution mode of each activity. The presented memetic algorithm (MA) consists of three features: (1) a truncated branch and bound heuristic that serves as effective preprocessing in forming the initial population; (2) a strategy that maintains two populations, which respectively store deadline-feasible and infeasible solutions, enabling the MA to explore quality solutions in a broader resource-feasible space; (3) a repair-and-improvement local search scheme that refines each offspring and updates the two populations. The MA is tested via ProGen generated instances with problem sizes of 18, 20, and 30. The experimental results indicate that the MA performs exceptionally well in both effectiveness and efficiency using the optimal solutions or the current best solutions for the comparison standard.