• Title/Summary/Keyword: remaining fatigue-life estimation

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Remaining Life Estimation of a Level Luffing Crane Component by Computer Simulation (컴퓨터 시뮬레이션을 통한 수평 인입 크레인 구성 재료의 잔존수명 예측)

  • Kim, Sangyeol;Kim, Seongsoo;Choi, Heekyu
    • Korean Journal of Metals and Materials
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    • v.48 no.6
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    • pp.489-497
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    • 2010
  • The remaining life estimation of the level luffing crane component, which has operated for about 20 years is examined carefully, especially on the crane structures. To analyse the crane sructures, the basic load and load combination needed to be considered. We modeled various parts of the level luffing crane to analyse fatigue. Fatigue analysis results showed that the level luffing crane is in the fatigue life so that the crane is in the safe state in fatigue cumulative damage. Analysis results show that the remaining life of a jib upper beam would be about 10 years therefore, the level luffing crane should be stable for fatigue for that period.

Estimation of Remaining Service Life of Steel Highway Bridge under Actual Traffic Load (강교량의 실동피로하에서 잔존수명의 추정)

  • 용환선;정경섭
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1989.10a
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    • pp.59-64
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    • 1989
  • On this condition of steel bridge member having a crack, occasionaly it is improssible to measure of stress history and to extract test specimen. Under this situation, tried to estimate remaining service life from statistical data on traffic and existing results of fatigue test without measuring of stress history and fatigue test. The main results are as following (1) Stress history of simple beam estimated from Montecallo simulation method with probabilistic model of traffic can be use to estimate remaining fatigue life instead of measuring of stress history. (2) In such a case measuring of remaining fatigue life at bridge member haying a crack, influences of RMS model and RMC model on fatigue crack growth rate are not differ without difference of applied stress range. (3) Application of cut off method may be overestimate remaining fatigue life.

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Fatigue crack growth and remaining life estimation of AVLB components

  • Chen, Hung-Liang Roger;Choi, Jeong-Hoon
    • Structural Engineering and Mechanics
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    • v.23 no.6
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    • pp.651-674
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    • 2006
  • The fatigue cracks initiate and propagate in the Armored Vehicle Launch Bridge (AVLB) components, especially like the splice doubler angle, splice plate, and bottom chord, due to the cyclic loading by repeated AVLB-launchings and tank-crossings. In this study, laboratory fatigue tests were conducted on six aluminum 2014-T6, four aluminum 7050-T76511, and four ASTM A36 steel compact-tension specimens to evaluate the crack growth behavior of the materials used for the components. The experimental results provide the relationship (Paris Law) between crack growth rate, da/dn, and stress intensity range, ${\Delta}K$, whose material dependent constants C and m can later be used in the life estimation of the components. Finite Element Method (FEM) was used to obtain the stress intensity factor, K, of the components with cracks. Because of the complexity of loading conditions and component geometry, several assumptions and simplifications are made in the FEM modeling. The FEM results, along with the results obtained from laboratory fatigue tests, are then utilized to estimate critical crack length and remaining life of the components.

A Study on the Estimation of the Fatigue Life Using the Stress Generated Models in the Steel Railroad Bridges (강철도교의 응력발생모형을 이용한 피로수명 추정에 관한 연구)

  • Yong, Hwan Sun;Kim, Seok Tae;Lee, Seong Soo
    • Journal of Korean Society of Steel Construction
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    • v.8 no.4 s.29
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    • pp.19-29
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    • 1996
  • In this paper, it is presumed that the stress time history was generated by simulation method and investigated compatibility in regard to the reappearance of stress time history. In this procedure, the identified frequency distribution of stress range of the steel railroad bridge varies with the rational values of cut off point and bar width. Thus, we show variable aspect of the equivalent stress range results from change of cut off point and bar width. In addition, we analyze the variable of RMC and RMS model due to the cut off point and bar width of the measured stress history which influencs the prediction of fatigue life in the steel railroad bridge. The simulated stress time history is carried out by the superposition method incorporating the vertical load with rotation moment obtained from the Hermition interpolation function, and compared with developing stress results from measured maxi mum stress. Through this study, we can estimate the remaining fatigue life from a safety point of view and comparative accuracy.

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Assessment of load carrying capacity and fatigue life expectancy of a monumental Masonry Arch Bridge by field load testing: a case study of veresk

  • Ataei, Shervan;Tajalli, Mosab;Miri, Amin
    • Structural Engineering and Mechanics
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    • v.59 no.4
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    • pp.703-718
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    • 2016
  • Masonry arch bridges present a large segment of Iranian railway bridge stock. The ever increasing trend in traffic requires constant health monitoring of such structures to determine their load carrying capacity and life expectancy. In this respect, the performance of one of the oldest masonry arch bridges of Iranian railway network is assessed through field tests. Having a total of 11 sensors mounted on the bridge, dynamic tests are carried out on the bridge to study the response of bridge to test train, which is consist of two 6-axle locomotives and two 4-axle freight wagons. Finite element model of the bridge is developed and calibrated by comparing experimental and analytical mid-span deflection, and verified by comparing experimental and analytical natural frequencies. Analytical model is then used to assess the possibility of increasing the allowable axle load of the bridge to 25 tons. Fatigue life expectancy of the bridge is also assessed in permissible limit state. Results of F.E. model suggest an adequacy factor of 3.57 for an axle load of 25 tons. Remaining fatigue life of Veresk is also calculated and shown that a 0.2% decrease will be experienced, if the axle load is increased from 20 tons to 25 tons.

A Study on Estimation of Fatigue Life of Aged Continuous Welded Rail using the Field Test (현장측정을 통한 노후 레일의 피로수명 평가에 관한 연구)

  • Kong, Sun-Yong;Sung, Deok-Yong;Kim, Jun-Hyung;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.352-364
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    • 2007
  • It is essential to reduce track maintenance costs and to extend the periodic replacements of continuous welded rails based on accumulated passing tonnage. As recently train load decrease and rail joints wear down less, the periodic replacements of continuous welded rails can be extended. There are many kinds of rail damage like squat, head-check and corrugation. These can be taken nondestructive or naked eye test. So the periodic replacements of continuous welded rails based on accumulated passing tonnage were examine with focusing on a crack of rail bottom of continuous welded rail. Therefore, this study measure dynamic response of track by metro train load, it compute impact coefficient and track spring coefficient for estimating a condition of actual track system. Also, it is converted the measured stress waveform into stress frequency histogram by the rain-flow counting methods, and then the equivalence of stress is calculated. As apply s-n curve of a new welded rail, accumulated fatigue damage ratio of laid rail and remaining service lives is estimated. This study suggest a plan of the periodic replacements of continuous welded rails based on accumulated passing tonnage classified by the types of track system.

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Mechanical Properties Assessment of Steels Obtained from an Aged Naval Ship (노후 함정 강재의 기계적 특성 평가)

  • Sang-Hyun Park;Young-Sik Jang;Su-Min Lee;Sang-Rai Cho;Sang Su Jeon;Ju Young Hwang;Nam-Ki Baek
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.2
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    • pp.65-75
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    • 2023
  • Ships operated at sea for a long time are subjected to various kinds of loads, which may cause various types of damage. Such damages will eventually reduce the strength of hull structures. Therefore, it is necessary to estimate and evaluate the residual strength and remaining fatigue life of aging ships in order to secure structural safety, establish a reasonable maintenance plan, and make a judgment of life extension. For this purpose, the corrosion damage and local denting damage should be measured, fatigue damage estimation should be performed, and material properties of aged steel should be identified. For this study, in order to investigate the mechanical properties of aged steel, steel plates were obtained from a naval ship that reached the end of her life span. The specimens were manufactured from the obtained steel plates, and static and dynamic tensile tests, fatigue tests, and metallographic tests were performed. The mechanical properties obtained from the aged steel plates were compared with those of new steel plates to quantify the aging effect on the mechanical properties of marine steel materials.

Rotated Bending Fatigue Strength in Aged 1Cr-1Mo-0.25V Steel at Elevated Temperature (시효열화시킨 1Cr-1Mo-0.25V 강의 고온화의 회전굽힘 피로강도에 관한 연구)

  • Suh, Chang-Min;Huh, Jeong-Hoon;Namh, Seung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2819-2832
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    • 1996
  • The estimation of the remaining life for the aged components in power plant as well as chemical and petroleum plants has been recently concerned. The raw materials used in this study are the 1Cr-1Mo-0.25V steel which intensified P and S compositions along with the nominal compositions of ASTM A 470 standard. Five kinds of specimens with the different degradation levels were prepared by isothermal aging heat treatment at 630.deg.C. The mechanical properties and rotated bending fatigue strength of virgin and aged 1Cr-1Mo-0.25V steel have been investigated through the hardness, tensile, fatigue test, SEM fractograph and EDS analysis at 538.deg.C and room temperature, respectively. Thus the data of aged specimens were compared with those of virgin specimen to evaluate the aging effects. The main results obtained in this study are as follows ; The decrease of the yield and tensile strength due to degradation was distinguished until 50, 000hrs simulated service time. And it was confirmed that the considerable amount of P, Mn, Cr and S was precipitated at the grain boundary of aged material through the SEM and EDS analysis. The rotated bendingd fatigue strength at 538.deg.C of virgin, 25, 000, 50, 000, 75, 000 and 100, 000 hrs aged material was decreased 44.6 %, 49.6 %, 51.5 %, 52.4% and 53.8% than that of virgin material at 10$_{7}$cycles of room temperature, respectively. The major cracks of virgin and aged materials mainly initiated at the inclusions including Si, P and Mn compositions which were located at the outer periphery of the specimen.n.

Fatigue Strength in Aged Turbine Rotor Steel (시효 열화시킨 터빈 로터강의 피로강도에 관한 연구)

  • 서창민;허정훈;이해무;서덕영
    • Journal of Ocean Engineering and Technology
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    • v.10 no.2
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    • pp.77-87
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    • 1996
  • The estimation of the remaining life for the aged components in power plant as well as chemical and peroleum plants has been recently coberned. The raw materials used in this syudy are the 1Cr-1Mo-0.25V rotor steel which intensified P and S compositions along with the nominal compositions of ASTM A470 standard. Five kinds of specimens with the different degradation levels were prepared by isothermal aging teat treatment at $630^{\circ}C$ The mechanical properties and fatigue strength of virgin and aged 1Cr-1Mo-0.25V rotor steel have been inbestigated through the hardness, tensile, fatigue test, SEM fractograph and EDS analysis at room temperature. Thus, the data of aged specimens were compared with those of virgin specimen to evaluate the aging effects. The main results obtained in this study are as follows; The decrease of the hardness due to degradation was distinguished until 50, 000hrs simulated service time. And is was confirmed that the considerable amount of P, Mn, Cr and S was precipitated at the grain boundary of aged material through the SEM and EDS analysis. The fatigue strength of 25, 000, 50, 000, 75, 000 and 100, 000hrs aged material was decreased 29.5%, 24.4%, 28.6%, 35.7% than that of virgin material at $10^7$ cycles of room temperature. The major cracks of virgin and aged materials initiated at the inclusions including Si, P and Mn compositions which were located at the outer periphery of the specimen.

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Mechanical Deterioration of Overhead Transmission Lines by Forest Fires (산불에 의한 가공 송전선로의 기계적 열화 특성)

  • 김영달;김성덕;심재명;정동화;강지원
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.6
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    • pp.26-34
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    • 2000
  • The considerations for remaining life of ACSR (Aluminum Stranded Conductors Steel Reinforced) in transmission lines have become gradually important to hold reliability and stability of power supply. The remaining life of ACSR exposed to the atmosphere for a long period may rely on deterioration caused by environmental indices such as atmospheric corrosion, galvanic corrosion, crevice corrosion and fatigue corrosion. One of reduction of useful life in overhead transmission lines built on the ridge of mountain is often caused by forest fires.This paper deals with investigation of strength deterioration performance of ASCR due to fires through several testing and analyzing data for tension load and extension of blazed ACSR. Test samples are ACSR 480[$\textrm{mm}^2$] conductors, which are artificially fired to regular durations. Mechanical properties such as tension load and extension for fired ACSR conductors are tested and estimation functions for mechanical performances corresponding to fire duration are determined. As a result, it can be verified that both tension load and extension of ACSR are reduced by increasing fire duration. Hence, it is obvious that ACSR due to forest fires may lead to mechanical deterioration.

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