• Title/Summary/Keyword: recycling polyol

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A Study on the Life Cycle Environmental Impact Comparison of Recycled Polyol of Waste Polyurethane with Virgin Polyol (폐 우레탄 재생 폴리올과 신재 폴리올의 전과정 환경영향 비교에 관한 연구)

  • Yang, Inmog;Kim, Youngsil;Lee, Daesoo;Cho, Bong Gyoo;Ahn, Joong Woo
    • Clean Technology
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    • v.21 no.3
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    • pp.171-177
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    • 2015
  • A life cycle assessment (LCA) methodology was employed to evaluate environmental impact of recycled polyol from polyurethane in an R&D stage and to suggest future direction for improvement of environmental performance of the recycling technology. The comparison result shows between recycled polyol in the developing stage and in the anticipated mass production with virgin polyol production that environmental impact of recycled polyol of the developing stage and the anticipated mass production level correspond to 93%, 60% of that of virgin polyol, respectively. The LCA result identifies improvement areas of reducing environmental impact in recycling polyols, that is, use of alkylene oxide and steam. In the future research, this must be taken into consideration for better performance of recycling technology.

Depolymerization of Waste Polyurethane from Automotive Seats (자동차 시트용 폐폴리우레탄의 해중합)

  • Min, Sung-Jin;Kong, Seung-Dae;Yoon, Cheol-Hun;Kang, An-Soo;Eom, Jae-Yeol;Shin, Pan-Woo;Lee, Seok-Woo
    • Journal of the Korean Applied Science and Technology
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    • v.18 no.2
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    • pp.103-110
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    • 2001
  • Resource recovery and recycling of materials and products, including polyurethanes is viewed as a necessity in today's society. Most urethane polymers are made from a polyol and a diisocyanate. these and be chemicals such as water, diamines or diols that react with isocyanate groups and add to the polymer backbone. The problems of recycling polyurethane wastes has major technological, economic and ecological significance because polyurethane itself is relatively expensive and its disposal whether by burning is also costly. In general, the recycling methods for polyurethane could be classified as mechanical, chemical and feedstock. In the chemical recycling method, there are hydrolysis, glycolysis, pyrolysis and aminolysis. This study, the work was carried out glycolysis using sonication ant catalyzed reaction. Different kinds of recycled polyols were produced by current method(glycolysis), catalyzed reaction and sonication as decomposers and the chemical properties were analyzed. The reaction results in the formation of polyester urethane diols, the OH value which is determined by the quantity of diol used for the glycolysis conditions. The glycolysis rates by sonication for the various glycols, increased as fallows: PPG

Development of Depolymerization Method on the Recycling of Waste Flexible Polyurethane Foam (연질 폐우레탄 폼의 재활용을 위한 해중합법 개발)

  • 엄재열;이병학;신판우;김용렬
    • Journal of Environmental Health Sciences
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    • v.28 no.2
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    • pp.41-49
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    • 2002
  • Resource recovery and recycling of materials and products including polyurethanes are viewed as a necessity in today's society. The problems of recycling polyurethane wastes has major technological, economic and ecological significance because polyurethane itself is relatively expensive and its disposal by burning is also costly. In general, the recycling methods for polyurethane could be classified as mechanical, chemical and physical. In the chemical recycling method, there ate hydrolysis, glycolysis, pyrolysis and aminolysis. This study was carried out glycolysis using new method such as sonication and catalyzed reaction. There are kinds of recycled polyols were produced by current method(glycolysis) but, this study were with catalyzed reaction and sonication as decomposers and the chemical properties were analyzed. The reaction results in the formation of polyester urethane diols and then the OH value which is determined by the quantity of diol used for the glycolysis conditions. The glycolysis rates by sonication and catalyzed reaction for the various glycols, increased as: PPG

Recycling of Polyurethane Scraps (폴리우레탄 스크랩의 재활용)

  • Kim, Han-Na;Lee, Dai-Soo
    • Elastomers and Composites
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    • v.47 no.2
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    • pp.104-110
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    • 2012
  • Depending on the states of polyurethane scraps generated in the production sites of polyurethane or recycling center of polyurethane scraps, appropriate recycling technologies can be employed for the recycling of resources. In this study, recycling technologies for the polyurethane scraps were classified into physical recycling, chemical recycling, and energy recycling and reports in the literatures were discussed.

Catalytic Recycling of Waste Polymer -Recycling of Flexible Polyurethane Foam Wastes by Catalytic Glycolysis- (촉매를 이용한 폐고분자 물질의 자원화-촉매글리콜분해에 의한 연질 폴리우레탄폼 폐기물의 재활용-)

  • Park, Chong-Rae;Kim, Seong-Ick;Kim, Young-Chul;Park, Nam-Cook;Seo, Gon
    • Applied Chemistry for Engineering
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    • v.8 no.6
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    • pp.920-926
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    • 1997
  • The catalytic glycolysis process is the method of chemical recycling where the polyol and carbamate compounds recovered by transesterification reaction are reused to produce new polyurethane foams. In this work, ethylene glycol, diethylene glycol, and 1,4-butanediol were used to decompose polyurethane foams and various metallic acetates were provided as catalysts. The catalytic glycolsis of polyurethane foams was taken place in the reaction temperature of $180{\sim}200^{\circ}C$. The reaction rates of catalytic glycolysis reaction were indicated by the viscosity of the reaction products at different reaction times. IR and GPC analysis showed the types and the molecular weight distributions of the products. The catalytic glycolysis was profitable for using ethyleneglycol at high temperature. The activities of the catalysts are suitable for K, Na, Tl acetate, and the products are composed of comparatively high-contained amine compounds and carbamate compounds. In the case of Sr acetate and Quinoline, the reaction rate was somewhat low. However, the content of polyol was high and the content of the side-products was low. The foams which were prepared by blending up to 20wt% of recovered polyol with virgin polyols showed better physical properties in tensile strength, hardness, tear strength, and compressive strength compared to those of polyurethane foams from virgin polyol.

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Preparation and Characteristic of Size Controlled Platy Silver by Polyol Process with $PdCl_2$ ($PdCl_2$ 첨가 폴리올공정(工程)을 이용(利用)한 판상 은(銀) 분말(粉末) 제조(製造) 및 특성(特性))

  • Shin, Gi-Wung;Ahn, Jong-Gwan;Kim, Dong-Jin;Cho, Sung-Wook;Ahn, Jea-Woo
    • Resources Recycling
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    • v.19 no.5
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    • pp.58-67
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    • 2010
  • Platy silver powders with varied size and thickness were prepared by polyol process with $PdCl_2$ in ethylene glycol and characterized its properties and investigated the effects of reaction time, $NH_4OH$, PVP(poly-vinylpyrrolidone) and $PdCl_2$. The characteristics of the products were verified by scanning electron microscopy(SEM), high resolution transmitted electron microscopy(HR-TEM), X-ray diffraction(XRD) and particle size analyzer(PSA) and image analyzer. Platy silver powder was prepared about $5.5\;{\mu}m$ of size and $0.2\;{\mu}m$ at 120minute. It was found that the size of powders increased by the increasing of $NH_4OH$ and $PdCl_2$ concentrations, and the thickness of powders was decreased by increasing of PVP concentration.

A study on properties and synthesis of polyurethane compound formed hard segments by polyether polyol for lamb skin coat (Lamb skin 코팅용 polyether polyol을 이용한 hard segment를 형성하는 polyurethane compound의 합성 및 물성에 관한 연구)

  • Lee, Joo-Youb;Nam, Sang-Sung
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.2
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    • pp.296-304
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    • 2014
  • For this research, prepared polyurethane dispersion of hard segment type and polyethylene emulsion wax. Use these resin, this article has been analyzed about mechanical properties variation by increasing amount of polyethylene emulsion wax on Lam skin leather and dried film. According to measure data for solvent resistance, PUD had good property. As known in the results, increase of polyethylene wax constant did not influence to big variation of hybrid resin properties. As test of tensile strength, PUD had good tensile characteristic($1.235kg_f/mm^2$) and PUD-EW4 had lowest tensile characteristic($1.022kg_f/mm^2$). As same as tensile characteristic, abrasion test determined PUD(52.225 mg.loss) had highest properties. In elongation case, PUD showed 698 % modulus which was best properties in this experiment.

An Insight Into the Recycling of Waste Flexible Polyurethane Foam Using Glycolysis

  • Woo Seok Jin;Pranabesh Sahu;Gyuri Kim;Seongrok Jeong;Cheon Young Jeon;Tae Gyu Lee;Sang Ho Lee;Jeong Seok Oh
    • Elastomers and Composites
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    • v.58 no.1
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    • pp.32-43
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    • 2023
  • The worldwide use of polyurethane foam products generates large amounts of waste, which in turn has detrimental effects on the surroundings. Hence, finding an economical and environmentally friendly way to dispose of or recycle foam waste is an utmost priority for researchers to overcome this problem. In that sense, the glycolysis of waste flexible polyurethane foam (WFPF) from automotive seat cushions using different industrial-grade glycols and potassium hydroxide as a catalyst to produce recovered polyol was investigated. The effect of different molecular weight polyols, catalyst concentration, and material ratio (PU foam: Glycols) on the reaction conversion and viscosity of the recovered polyols was determined. The obtained recovered polyols are obtained as single or split-phase reaction products. Besides, the foaming characteristics and physical properties such as cell morphology, thermal stability, and compressive stress-strain nature of the regenerated flexible foams based on the recovered polyols were discussed. It was observed that the regenerated flexible foams displayed good seating comfort properties as a function of hardness, sag factor, and hysteresis loss compared to the reference virgin foam. With the growing demand for a sustainable and circular economy, a global valorization of glycolysis products from polyurethane scraps can be realized by transforming them into profitable substances.

Trends in Production and Application Technology of Nano-platinum Group Particles for PEFC (고분자고체형연료전지용 나노백금족입자의 제조와 응용기술 동향)

  • Kil, Sang-Cheol;Hwang, Young-Gil
    • Resources Recycling
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    • v.26 no.3
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    • pp.79-91
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    • 2017
  • The core of Hydrogen Fuel Cell Vehicles (FCV) is polymer solid fuel cell (PEFC), and the core material that generates electrochemical electricity in the cell is platinum catalyst. Platinum is localized in South Africa and Russia, and the world production of Pt is about 178 tons per year, which is expensive and recycled. At present, the amount of Pt used in PEFC is $0.2{\sim}0.1mg/cm^2$. In order to reduce the price of the battery and increase the FCV supply, the target is to reduce the amount of Pt used to $0.05{\sim}0.03mg/cm^2$. $Pt-Pd/Al_2O_3$, Pt/C, Pt/GCB, Pt/Au/C, PtCo/C, PtPd/C, etc. by using polyol method using nano Pt, improved Cu-UPD/Pt substitution method and nano-capsule method, Have been researched and developed, and there have been reported techniques for improving the activity of Pt catalysts and stabilizing them. This paper investigates the production technology of nano-Pt and nano-Pt catalysts, recycling of spent Pt catalysts and application trends of Pt catalysts.

Preparation of Electrocatalysts and Comparison of Electrode Interface Reaction for Hybrid Type Na-air Battery (Hybrid type Na-air battery를 위한 촉매들의 제조 및 전극 계면 반응 성능 비교)

  • Kim, Kyoungho
    • Journal of Adhesion and Interface
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    • v.22 no.1
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    • pp.1-7
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    • 2021
  • The importance of high capacity energy storage devices has recently emerged for stable power supply through renewable energy generation. From this point of view, the Na-air battery (NAB), which is a next-generation secondary battery, is receiving huge attention because it can realize a high capacity through abundant and inexpensive raw materials. In this study, activated carbon-based catalysts for hybrid type Na-air batteries were prepared and their characteristics were compared and analysed. In particular, from the viewpoint of resource recycling, activated carbon (Orange-C) was prepared using discarded orange peel, and performance was compared with Vulcan carbon, which is widely used. In addition, a Pt/C catalyst (homemade-Pt/C, HM-Pt/C) was synthesized using a modified polyol method to check whether the prepared activated carbon can be used as a supported catalyst, and a commercial Pt/C catalyst (Commercial Pt/C) and electrochemical performance were compared. The prepared Orange-C exhibited a typical H3 type BET isotherm, which is evidence that micropore and mesopore exist. In addition, in the case of HM-Pt/C, it was confirmed through TEM analysis that Pt particles were evenly distributed on the activated carbon supported catalyst. In particular, the HM-Pt/C-based NAB showed the smallest voltage gap (0.224V) and good voltage efficiency (92.34%) in the 1st galvanostatic charge-discharge test. In addition, the cycle performance test conducted for 20 cycles showed the most stable performance.