• Title/Summary/Keyword: recycled polyester

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Performance Characteristics of No-Fines Polymer Concrete using Recycled Coarse Aggregate with Binder Contents (결합재의 함량에 따른 순환굵은골재 사용 무세골재 폴리머 콘크리트의 성능 발현 특성)

  • Kim, Do-Heon;Jung, Hyuk-Sang;Kim, Dong-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.433-442
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    • 2021
  • In this study, the properties of no-fines polymer concrete with different polymer binder contents were evaluated. The polymer concrete was formulated using a polymeric binder (unsaturated polyester resin), fly ash, and recycled coarse aggregate (60%) and crushed coarse aggregate (40%). The polymeric binder content (4.0-6.0wt.%) was used as an experimental variable because it dramatically affects both the cost-effectiveness and material properties. The results showed that the density, compressive strength, flexural strength both before and after exposure to freezing and thawing increased as the polymer binder content increased, while the absorption, void ratio, permeable voids, coefficient of permeability, and acid resistance (mass loss by acid attack) decreased as the polymeric binder content increased. In particular, even though the void ratio was 18.4% and the water permeability coefficient was 7.3mm/sec, the compressive strength and flexural strength were as high as 38.0MPa and 10.0MPa, respectively, much more significant than those of previous studies. Other properties such as absorption and acid resistance were also found to be excellent. The results appear to be rooted in the increased adhesion of the binder by adding a cross-linking agent and the surface hydrophobicity of the polymer.

Dyeing for High-Visibility on Recycled Polyester Fabrics (재생 PET 소재에 대한 Hi-Vis. 염색가공 기술 적용)

  • Hong, Jin-Pyo;Yoon, Seok-Han;An, Hun-Ju
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.120-120
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    • 2012
  • 최근 주야간 산업현장의 근로자 안전성을 위한 식인성이 우수한 Hi-vis. 염색이 work-wear에 많이 적용되고 있으며, Hi-vis. 염색에서의 형광색상은 차별화된 패션성을 원하는 소비자에게도 레져용, 아웃도어용, 캐쥬얼 등에 많이 사용되고 있다. 형광염료는 주로 안료나 PET용 분산염료로의 전개가 일반적이며, 예전에는 형광안료 코팅을 통한 필름이나 테이프 등이 많이 사용되었으나 최근에는 의류에 직접 염색공정을 적용하는 기법으로 형광분산염료가 많은 용도에 적용된다. 이러한 고가시 산업용 work-wear는 주간에는 선명한 색상을 띄며, 야간에는 빛나는 재귀 반사의 성능을 지니며 대표적인 형광컬러는 Yellow, Red-Orange, Red, Yellow-Orange, Pink, Green, Yellow-Green 등 색상이 있다. 고가시성 안전의류(High Visibility Warning Clothing) 기준의 색도 좌표 및 일광 견뢰도 등 성능을 만족해야 하며, 대표적인 규격은 유럽의 EN-471로 일광, 마찰, 세탁, 땀, 드라이클리닝, 염소 등 견뢰도에 대한 각각의 합격기준이 있으며, 색도 및 형광팩터 등의 기준에 맞는 염색처방이 필요하다.

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Novel Recycling Technology of Ultra-fine Fibrous Materials

  • Kim, Seong-Hun;Oh, Kyung-Wha;Lee, Shin-Kyung
    • Proceedings of the Polymer Society of Korea Conference
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    • 2006.10a
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    • pp.209-209
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    • 2006
  • Ultra-fine fibers are spun by expensive fiber spinning technology using special spinnerets. Ultra-fine fibrous materials have attracted considerable attentions because of their potential applications as high performance wiping cloths, water absorbent sound proofing materials and moisture transfer sporting good. However, production expense of ultra-fine fibers is 5 to 7 times higher than general textile materials. The objective of this research is to develop cost-effective recycling process to produce multi-functional ultra-fine fibrous material in terms of the development of garnetting and carding machines for ultra-fine fibrous material waste and scrap. The efficiency of sound absorption for the recycled polyester nonwoven increased with decreasing length and thickness of component fibers, which was attributed to the reduction of air permeability. It is expected that high value and cost-effective textile products are developed using ultra-fine fibrous wastes and that sound proofing material and oil absorbent f

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The Properties of Polymer Concrete Recycling Plastic Waste (폐플라스틱을 재활용한 폴리머 콘크리트 특성)

  • 조병완;문린곤;박승국;임상헌
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.441-444
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    • 2003
  • Polymer concrete has more useful than cement concrete in the strength and durability. So, it is widely utilizing as panel for wall, manhole for communication, foundation and underground connection box, etc. But polymer concrete is a defect that is disadvantageous in economical aspect because cost of resin is expensive. Polymer concrete (PC) using unsaturated polyester resins based on recycled polyethylene terephthalate(PET) plastic waste were used in our study for grasping its mechanical properties such as compressive strength, tensile strength, flexural strength and chemical resistance was tested by dealing with 20% HCl, 30% NaOH. As a result of it, compressive, tensile and flexural strength of PC indicated 752kgf/$\textrm{cm}^2$, 80kgf/$\textrm{cm}^2$ and 243kgf/$\textrm{cm}^2$ kind of satisfaction successively. Also, properties of chemical resistance are superior to those of cement concrete.

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Experimental Study on Rainfall Runoff Reduction Effects by Permeable Polymer Block Pavement (투수성 폴리머 블록 포장에 의한 우수 유출 저감 효과에 관한 실험적 연구)

  • Sung, Chan-Yong;Kim, Young-Ik
    • Journal of The Korean Society of Agricultural Engineers
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    • v.54 no.2
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    • pp.157-166
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    • 2012
  • Most of the roads are paved with impermeable materials such as asphalt concrete and cement concrete, and in the event of heavy rainfall, rainwater directly flows into river through a drainage hole on the pavement surface. This large quantity of rainwater directly spilled into the river frequently leads to the flooding of urban streams, damaging lowlands and the lower reaches of a river. In recent years there has been a great deal of ongoing research concerning water permeability and drainage in pavements. Accordingly, in this research, a porous polymer concrete was developed for permeable pavement by using unsaturated polyester resin as a binder, recycled aggregate as coarse aggregate, fly ash and blast furnace slag as filler, and its physical and mechanical properties were investigated. Also, 3 types of permeable polymer block by optimum mix design were developed and rainfall runoff reduction effects by permeability pavement using permeable polymer block were analyzed based on hydraulic experimental model. The infiltration volume, infiltration ratio, runoff initial time and runoff volume in permeability pavement with permeable polymer block of $300{\times}300{\times}80$ mm were evaluated for 50, 100 and 200mm/hr rainfall intensity.

Preparations and Interfacial Phenomena of Hybrid Composites (Hycom) Containing Wasted Stone Powders and Tire Chips (폐석분과 폐타이어 칩을 충진제로 한 혼성복합재(Hycom)의 제조 및 계면현상 연구)

  • Hwang, Teak-Sung;Cha, Ki-Sik
    • Journal of Adhesion and Interface
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    • v.2 no.1
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    • pp.1-8
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    • 2001
  • In this study, wasted stone powders (WSP) obtained from sludge and Wasted Tire Chips (WTC) as fillers have been used to formulate polymer hybrid composites based on Unsaturated Polyester (UPE) resin. To further enhance not only the interfacial bond between the inorganic filler and the polymer matrix, but also the filler dispersion by wetting the particulate surfaces to uniformly spread the resin during the mixing, silane coupling agent[${\gamma}$-methacryloxy propyl trimethoxy silane (${\gamma}$-MPS)] was used. The influences of organic recycled fillers contents and the concentrations of coupling agent in polymer hybrid composite formulations have been investigated from a mechanical and microstructural point o view through Mercury Porosimeter and SEM.

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Properties of Strength and Stress-Strain of Recycled-Plastic Polymer Concrete (폐플라스틱 재활용 폴리머콘크리트의 강도와 응력-변형률 특성)

  • Jo Byung-Wan;Koo Jakap;Park Seung-Kook
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.329-334
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    • 2005
  • The use of Polymer Concrete (PC) is growing very rapidly in many structural and construction applications such as box culverts, hazardous waste containers, trench lines, floor drains and the repair and overlay of damaged cement concrete surfaces in pavements, bridges, etc. However, PC has a defect economically because resin which be used for binder is expensive. Therefore the latest research is being progressed to replace existing resin with new resin which can reduce the high cost. Here, Polymer concrete using the recycled PET(polyethylene terephthalate) has some merits such as decrease of environmental destruction, decrease of environmental pollution and development of new construction materials. The variables of this study are amount of resin, curing condition and maximum size of coarse aggregate to find out mechanic properties of this. Stress-strain curve was obtained using MTS equipment by strain control. The results indicated that modulus of elasticity was increased gradually in an ascending branch of curve, as an increase of resin content. Compressive strength was the highest for resin content of $13\%$. And Compressive strength was increased as maximum size of coarse aggregate increases. The strain at maximum stress increases with an increase of resin content and size of coarse aggregate. For the descending branch of stress-strain curve the brittle fracture was decreased when it was cured at the room temperature compared to high temperature.

Recycling of Separate Glass Fiber from Waste Printed Circuit Boards Using Attrition Mill and DMF (어트리션 밀과 DMF 용매를 이용한 폐 인쇄회로기판에서 분리된 재생 유리섬유의 재활용)

  • Kim, Jong-Seok;Lee, Jae-Cheon;Jeong, Jin-Ki
    • Korean Chemical Engineering Research
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    • v.50 no.5
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    • pp.894-899
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    • 2012
  • In recent years, recycling process has come to be necessary for separating metals, glass fibers and polymer from WPCBs (waste printed circuit boards) due to an increasing amount of electronic device waste. In this study, dimethylformamide (DMF) and attrition mill reactor were used to separate the component such as metals, glass fiber and epoxy resin from WPCBs. Separation of glass fiber from WPCBs was carried out under stirring rates 300~600 revolution per minute (rpm) for 1~2 h as the various agitator. The recycled glass fibers (RGF) were analyzed by thermogravimetric analyzer (TGA) for degree of separation of epoxy resin in the WPCBs. The degree of separation of epoxy resin of WPCBs increased in attrition mill agitator as a mechanochemical process for recycling WPCBs. The RGF separated in the WPCBs was applied as a reinforcement in the RGF/unsaturated polyester composites to reuse as a reinforcement.

Physical Properties of Recycled Polyester Yarn (리싸이클 폴리에스터사의 물리적 성질)

  • Lee, Sun-Young;Won, Jong-Sung;Hahm, Wan-Gyu;Lee, Seung-Goo
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.73-73
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    • 2012
  • 본 연구에서는 리싸이클 방법에 따른 리싸이클 폴리에스터사의 물리적 성질을 고찰하고자 하였다. 시료로는 물리적 리싸이클 방법과 화학적 해중합을 통한 리싸이클 방법을 사용한 폴리에스터사를 사용하였다. 리싸이클 폴리에스터사의 표면 형상을 관찰하기 위해 SEM을 이용하였고, 열적 거동을 규명하기 위해 DSC를 이용하였으며, 미세 구조적 차이를 살펴보기 위해 XRD 분석을 하였고, 역학적 성질을 평가하기 위해 인장강도와 절단신도를 측정하였다. 연구 결과, 리싸이클 방법에 따라 Tg, 결정화 온도, 융점과 융해열은 약간의 차이를 보였다. 화학적 리싸이클 PET사는 Virgin PET사보다 Tg가 약간 상승하였고, 승온 시 결정화 온도는 하강하였으며, 융점의 차이는 거의 없는 것으로 나타났다. 이는 해중합에 의해 PET의 비결정영역의 고분자 사슬 간의 거리가 좁아져 더 높은 Tg를 나타내는 것으로 생각된다. 또한, 물리적 리싸이클 PET사의 융점과 융해열은 화학적 리싸이클 PET사의 융점과 융해열보다 더 높게 나타났다. 결정화도에서는 리싸이클 방법에 따른 차이는 거의 보이지 않았다. 이는 리싸이클 공정이 폴리에스터의 결정영역 변화에는 유의한 영향을 미치지 않았기 때문인 것으로 생각된다. 실의 인장강도는 리싸이클 PET사는 virgin PET사보다 약간 더 낮았고, 물리적 리싸이클 PET사와 화학적 리싸이클 PET사는 비슷하게 나타났고, 절단신도는 virgin PET사, 물리적 리싸이클 PET사와 화학적 리싸이클 PET사 간의 뚜렷한 차이는 없는 것으로 나타났다.

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Preparation and Mechanical Properties of Bulk Molding Compound Composite Prepared using Recycled FRP Waste Powder (폐FRP 미분말을 재활용한 BMC 복합재료의 제조 및 기계적 물성)

  • Hwang, Eui-Hwan;Jeon, Jong-Ki
    • Applied Chemistry for Engineering
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    • v.21 no.2
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    • pp.217-223
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    • 2010
  • In general, fiber-reinforced plastics (FRP) wastes are simply buried or burned. Landfill brings about a permanent contamination of soil due to the inability of FRP to decompose and incineration causes an issue of generating toxic gases and dusts. There have been several ways to treat the FRP wastes such as landfill, incineration, chemical recycling, material recycling and the utilization of energy from combustion. Most methods excluding material recycling are known to have critical limitations in economic, technical and environmental manners. However it is known that material recycling is most desirable among the methods handling FRP wastes. In this study, to investigate the purpose of feasibility of material recycling, various bulk molding compound (BMC) specimens were prepared with the various contents of unsaturated polyester resin binder (25, 30, 35 wt%) and the various replacement ratios of FRP wastes powder (0, 25, 50, 75, 100 wt%) substituted for filler. To evaluate the physical properties BMC specimens, various tests such as tensile strength, flexural strength, impact strength, hot water resistance and SEM imaging were conducted. As a results, mechanical strengths decreased with an increase of replacement ratio of FRP waste powder and physical properties of BMC specimens were deteriorated in the hot water resistance. The fluidity of BMC with more than 50 wt% of the replacement ratio of FRP wastes powder decreased remarkably, causing a problem in the BMC composite.