• Title/Summary/Keyword: recycled board

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Evaluation of Wastepaper Bale Compositions and their Fiber Properties for Board Grade Paper (산업용지 제조용 압축폐지 베일의 분석 및 섬유 특성 평가)

  • Lee, Tai-Ju;Ko, Seung-Tae;Kang, Kwang-Ho;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.4
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    • pp.82-90
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    • 2009
  • It is very important to utilize effectively fibrous waste paper in terms of cost savings, environmental effects, and governmental policies. The quality of final products and runnability of papermaking process are primarily affected by constitutions of fibrous raw materials. In specific, board grade paper depends directly on compositions of waste paper bales. At present, the raw materials of board grade paper are mainly derived from lots kinds of wastepaper. Some papermaking countries, like EU, USA and Japan have advanced classification and management systems of recycled fiber, but Korea has not yet organized systematically. In this study, evaluation of wastepaper bale compositions and their fiber properties were carried out for effective utilization of fibrous raw materials for board grade paper production. 3 kinds of wastepaper bales were classified to fibrous or non-fibrous materials. In case of fibrous materials, KOCC, kraft sack paper and white duplex board matters were main component in total weight basis, and in case of non-fibrous materials, vinyl, plastic and cloth matters were main component, in turns. 3 representative kinds of waste paper were disintegrated and classified, and then prepared to handsheet for evaluation of recycled fiber property. Consequently, fines and ash content of waste paper, isolated from KOCC and white duplex board were higher than that of kraft sack paper. pH values of all kinds of waste fibers were neutral or weak alkaline.

The Study on Physical and Mechanical Properties of Composite Board, Using Byproduct of Plywood for Core Layer (합판 정재단 부산물을 중층 Core로 이용한 복합보드의 물리·기계적 성질에 관한 고찰)

  • Choe, Song-Kyu;Pi, Duck Won;Kang, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.6
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    • pp.490-496
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    • 2013
  • The board using recycled wood waste chip tends to decrease in terms of physical and mechanical properties. The reasons are notably different shape of chips, components of used adhesive and impurity content, which bring the irregular quality and downgrading of board. More over, the board has higher emissivity of formaldehyde than regular board, because recycled chip contains adhesives that were used to make previous products. This low quality of products weakens the price and quality competitiveness, and it led to bringing the issue of problem in Korean board industry. For these reason, in this study, boards using byproducts of plywood were made to evaluate physical and mechanical properties according to manufacturing conditions. As a result, The board was consists of 4~16 mesh chips for core layer and veneer on both face and they were combined using EMDI, and its' bending strength was 57.7 $N/mm^2$ which is 215% higher than that of OSB (26.8 $N/mm^2$). Moreover, the emissivity of formaldehyde was 0.7 ppm, this board seems to substitute OSB for rated sheathing.

Manufacturing Characteristics of Cement-Bonded Wood Composite Board as Sound Absorption Type-Noise Barrier

  • Suh, Jin-Suk;Kang, Eun-Chang;Park, Jong-Young
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.6
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    • pp.50-56
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    • 2004
  • This study was conducted to investigate the performance of sound absorption type-noise barriers manufactured with a combination of wood particles used for particleboard, recycled waste newspaper, and cement. An average density of wood-combined cement board was in the range from 0.83 to 0.96 g/cm3, showing relatively low-density board. Regardless of types of cement bonded board or wooden board, the board with concave holes(凹)-formed surfaces showed greater sound absorption coefficient compared to those of flat surface boards. The board density was not related with those coefficients. Accordingly, it was concluded that concave or deep corrugated surface structure has played an important role in sound absorption for the application of sound absorption type-noise barrier.

New Concept of Stiffness Improvement in Paper and Board

  • Seo, Yung B.
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2001.11a
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    • pp.168-182
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    • 2001
  • A new concept of stock preparation for the increase of bending stiffness in paper and board was proposed. The 'stiff' fibers, which were mechanically not treated or treated slightly to remove fiber curls, were combined with extensively refined fibers (ERF) to produce higher stiffness papers than those where the whole fibers were refined. The combination of 'stiff' fibers and extensively refined fibers produced higher stiffness at the same tensile strength than the control furnish, in which all the fibers are refined together. In this concept, the fibers from recycled papers could be as much useful as the virgin fibers as long as they are stiff enough or they can produce highly bondable fiber fractions by extensive refining. Use of the concept in real paper mill needs considerations such as increase of refining energy, slower drainage, and added drying burden, but savings of wood fibers, utilization of more recycled fibers, and increase of physical properties may offset the negative concerns. The success of this concept implementation in mills, therefore, depends on the wood fiber market around the mills and the proper decision making for the papermakers about how to apply this concept.

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New Concept of Stiffness Improvement in Paper and Board

  • Seo, Yung B.
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.5
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    • pp.63-69
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    • 2002
  • A new concept of stock preparation for the increase of bending stiffness in paper and board was proposed. The "stiff" fibers, which were mechanically not treated or treated slightly to remove fiber curls, were combined with extensively refined fibers (ERF) to produce higher stiffness papers than those where the whole fibers were refined. The combination of "stiff" fibers and extensively refined fibers produced higher stiffness at the same tensile strength than the control furnish, in which all the fibers are refined together. In this concept, the fibers from recycled papers could be as much useful as the virgin fibers as long as they are stiff enough or they can produce highly bondable fiber fractions by extensive refining. Use of the concept in real paper mill needs considerations such as increase of refining energy, slower drainage, and added drying burden, but savings of wood fibers, utilization of more recycled fibers, and increase of physical properties may offset the negative concerns. The success of this concept implementation in mills, therefore, depends on the wood fiber market around the mills and the proper decision making for the papermakers about how to apply this concept. apply this concept.

Development of Amphoteric Polyacrylamide Retention System for ONP Recycled Pulp

  • Son, Dong-Jin;Kim, Bong-Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.5
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    • pp.24-30
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    • 2010
  • Papermaking technology has drastically improved over the last 20 years to face new challenges. Because environmental regulations have become increasingly strict, papermaking systems have had to accommodate elevated recycled pulp content and an increased use of recycled process water. Process water in papermaking systems has become more dirtier and reduced polymer efficiency. Amphoteric PAM demonstrated a higher degree of stability in a high conductivity environment compared to cationic PAM. This was illustrated by the improved retention performance, particularly the ash retention. This amphoteric polymer can be used for board or newsprint production using recycled pulp, especially for the systems where polymer dissolving water is high in conductivity and degradation of cationic functional groups of cationic PAM can occur.

Development and Performance Evaluation of Non-flammable Mineral Foam Board Using Waste Glass (폐유리를 활용한 불연 무기물 발포 보드 개발 및 성능평가)

  • Kim, Hyen-Soo;Choi, Won-Young;Kim, Sang-Heon;Choi, Seung-Hwan;Park, Soon-Don
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.17-25
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    • 2020
  • In this study, non-flammable mineral foam board using waste glass that can be produced to standardized specifications were developed and evaluated for the performance. In addition to the physical and mechanical performance, the environmental properties such as insulation, non-combustibility, gas hazard, sound absorption, etc. were tested to verify the use as interior and exterior building materials. Through the structural review, the validity was verified for the application of the office and restaurant building.

Life Cycle Assessment of Mobile Phone Charger Containing Recycled Plastics (재생 플라스틱을 적용한 휴대폰 충전기 전과정평가)

  • Heo, Young-chai;Bae, Dae-sik;Oh, Chi-young;Suh, Young-jin;Lee, Kun-mo
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.12
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    • pp.698-705
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    • 2017
  • Environmental impact of a mobile phone charger containing recycled plastic was quantified using LCA and the environmental benefits from the use of recycled and virgin plastic were compared. The assessment considers potential environmental impacts across the whole life cycle of the charger including; pre-manufacturing; manufacturing; distribution; product use; and end-of-life stages and quantified six environmental impact categories; Abiotic depletion; Acidification; Eutrophication; Global warming; Ozone layer depletion; and Photochemical oxidants creation. The study showed that the environmental impacts of the use stage accounted for 94.4% and 70% in the resource depletion and global warming impact categories, respectively, and the environmental impacts of the pre - manufacturing stage accounted for more than 98% in the other impact categories. The main cause of the environmental impacts in the use stage was electricity consumed by the charger. The main cause in the pre-manufacturing stage was PBA (Printed Board Assembly) and external case manufacturing. In order to quantify the environmental benefits of recycled PC (Polycarbonate) in the exterior case, the environmental impacts of 1 kg production of recycled PC and virgin PC were evaluated. The environmental impact on the abiotic depletion of the recycled PC is estimated to be 30% compared to the virgin PC, and the impacts on the other impact categories of the recycled PC were less than 5% of the virgin plastic. Sensitivity analysis was performed for 12 items including site data and assumptions made. The sensitivity of each item was less than 10%. The results of this study confirm that designing compact and light PBA, improving charging efficiency, and use of recycled plastic are important design factors to reduce the environmental impact of a charger.

Effect of Precipitated Calcium Carbonate on Paper Properties and Drying Energy Reduction of Duplex-board (원료 및 건조에너지 절감을 위한 경질탄산칼슘의 백판지 공정 적용성 평가)

  • Lee, Ji-Young;Kim, Young-Hun;Lee, Se-Ran;Kim, Chul-Hwan;Sung, Yong Joo;Lim, Gi-Baek;Kim, Sun-Young;Kim, Jun-Sik;Park, Jong-Hea
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.6
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    • pp.24-29
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    • 2013
  • In this study, we investigated the applicability of PCC(precipitated calcium carbonate) as a raw material for the manufacture of duplex-board. Papers were made with white-ledger stock collected from the actual duplex-board mill and PCC in a laboratory, and paper properties including bulk, ash content, tensile strength, burst strength, brightness and opacity were measured. The effect of PCC on the drying energy of duplex-board was also determined by measuring the moisture content of wet web and calculating drying energy reduction. PCC increased bulk and ISO brightness significantly, which means PCC can decrease the use of virgin pulp and recycled fibers. PCC decreased the moisture content of wet web, which means PCC can decrease drying energy consumption. However, paper strength decreased as addition levels of PCC addition increased. Therefore, the addition level of PCC must be determined considering the reduction of paper strengths.

A Study on the Overload Prevention Effect of Construction Waste Collection and Transportation Vehicles Using On-Board Truck Scale (자중계를 활용한 건설폐기물 수집·운반 차량의 과적 예방효과 연구)

  • Kim, Jong-Woo;Jung, Young-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.444-449
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    • 2020
  • In this study, On-Board Truck Scale was installed on the construction waste collection / transportation vehicles to monitor the weight of the waste at all stages from generation to final treatment. It was performed as a case study of a construction waste control technology that can efficiently manage the total generating and recycling amount using real-time weight/location information obtained by the On-Board Truck Scale device. As a result of the study, it was confirmed that the total amount of construction waste can be monitored in real time, and a plan for efficient logistics transportation can be derived through the analysis of operation patterns by managing the real-time transport volume, transport distance, and transport time of the construction waste collection / transportation vehicles. It was confirmed that overloading can be prevented in advance by controlling the loading also.