• Journal of the Korean Society for Precision Engineering
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• v.31 no.6
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• pp.551-557
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• 2014

Ideally, it is preferable to obtain the fracture characteristics of a piping from the fracture toughness of real pipes. However, a fracture toughness test on real pipes not only incurs much expense, but is very difficult to perform. Therefore fracture toughness tests have been carried out with standard specimens instead of real pipes. But, the estimates of fracture toughness obtained from standard specimens are more conservative than those of real pipes owing to the difference in the constraint effect between real pipes and standard specimens. Therefore, we have been studied with equivalent stress gradient specimen (ESG) which is designed to behave equally compared to real pipe about stress gradient on crack tip. In this study, we will evaluate fracture characteristics of equivalent stress gradient specimen by using analytical methods and compare with those of real pipe. And finally investigate suitability of equivalent stress gradient specimen.

• Journal of Ocean Engineering and Technology
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• v.23 no.6
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• pp.39-43
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• 2009

A flow and low temperature of deep seawater the biofouling properties in a seawater environment of different materials, such as a steel pipe, polyethylene pipe, and nylon net, used for ocean industries. Experiments in a real sea environment were performed to grasp the quantitative and qualitative biofouling from diatoms attached to materials by measuring the Chlorophyll-a density. Experimental samples were placed under five types of ocean environmental conditions and analyzed every month for five months. It is shown that the biofouling by diatoms was strongly affected by the seawater temperature for all of the experimental samples. It was found that diatoms mainly adhered to the nylon net, while crustaceans prefer polyethylene, under a high temperature condition. It is believed that the biofouling properties are strongly related to the surface roughness of a material. The biofouling under the low temperature condition of deep seawater was rare and stable for the experimental periods. The inside of a pipe conveying deep seawater can be presumed to remain clear without biofouling on the condition of a flow and low temperature of deep seawater.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.39 no.2
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• pp.199-206
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• 2015

In this study, a new diagnosis method which can predict the working states of a pipe or its element in realtime is proposed by using an artificial neural network. The displacement data of an inspection element of a piping system are obtained by the use of PIV (particle image velocimetry), and are used for teaching a neural network. The measurement system consists of a camera, a light source and a host computer in which the artificial neural network is installed. In order to validate the constructed monitoring system, performance test was attempted for two kinds of mobile phone of which vibration modes are known. Three values of acceleration (minimum, maximum, mean) were tested for teaching the neural network. It was verified that mean values were appropriate to be used for monitoring data. The constructed diagnosis system could monitor the operation condition of a gas pipe.

• Journal of the Korean Institute of Gas
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• v.13 no.2
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• pp.7-13
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• 2009

In order to make the critical path analysis of gas pipeline located under rigid pipes for interference behavior, FE analysis is performed considering real buried conditions of a drain and a gas pipe according to intersection angle of two pipes. A drain pipe and gas pipe have cover depth respectively 1.0m and 3.39m and this study considers a interference angle in the range of $0{\sim}90^{\circ}$. In this paper, the critical path is analyzed from the result of Ring Deflection and bending stress according to intersection angle. In the event intersection angle of two pipes equal to the critical path of lower pipe. The analysis results show that the critical path of lower gas pipe according to interference behavior has relation to intersection angle of two pipes.

• Journal of Welding and Joining
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• v.16 no.5
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• pp.119-133
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• 1998

To implement full automation in pipe welding, it si most important to develop special sensors and their related systems which act like human operator when detecting irregular groove conditions. In this study, an automatic pipe Gas Metal Arc Welding (GMAW) system was proposed to full control pipe welding procedure with intelligent sensor systems. A five-axes manipulator was proposed for welding torch to automatically access to exact welding position when pipe size and welding angle were given. Pool status and torch position were measured by using a weld-pool image monitoring and processing technique in root-pass welding for weld seam tracking and weld pool control. To overcome the intensive arc light, pool image was captured at the instance of short circuit of welding power loop. Captured image was processed to determine weld pool shape. For weld seam tracking, the relative distance of a torch position from the pool center was calculated in the extracted pool shape to move torch just onto the groove center. To control penetration of root pas, gap was calculated in the extracted pool image, and then weld conditions were controlled for obtaining appropriate penetration. welding speed was determined with a fuzzy logic, and welding current and voltage were determined from a data base to correspond to the gap. For automatic fill-pass welding, the function of human operator of real time weld seam control can be substituted by a sensor system. In this study, an arc sensor system was proposed based on a fuzzy control logic. Using the proposed automatic system, root-pass welding of pipe which had gap variation was assured to be appropriately controlled in welding conditions and in torch position by showing sound welding result and good seam tracking capability. Fill-pass welding by the proposed system also showed very successful result by tracking along the offset welding line without any control of human operator.

• Nuclear Engineering and Technology
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• v.46 no.5
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• pp.633-640
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• 2014

In this research, the surface roughness affecting the pressure drop in a pipe used as the steam generator of a PWR was studied. Based on the CFD (Computational Fluid Dynamics) technique using a commercial code named ANSYS-FLUENT, a straight pipe was modeled to obtain the Darcy frictional coefficient, changed with a range of various surface roughness ratios as well as Reynolds numbers. The result is validated by the comparison with a Moody chart to set the appropriate size of grids at the wall for the correct consideration of surface roughness. The pressure drop in a full-scale U-shaped pipe is measured with the same code, correlated with the surface roughness ratio. In the next stage, we studied a reduced scale model of a U-shaped heat pipe with experiment and analysis of the investigation into fluid-structure interaction (FSI). The material of the pipe was cut from the real heat pipe of a material named Inconel 690 alloy, now used in steam generators. The accelerations at the fixed stations on the outer surface of the pipe model are measured in the series of time history, and Fourier transformed to the frequency domain. The natural frequency of three leading modes were traced from the FFT data, and compared with the result of a numerical analysis for unsteady, incompressible flow. The corresponding mode shapes and maximum displacement are obtained numerically from the FSI simulation with the coupling of the commercial codes, ANSYS-FLUENT and TRANSIENT_STRUCTURAL. The primary frequencies for the model system consist of three parts: structural vibration, BPF(blade pass frequency) of pump, and fluid-structure interaction.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2011.04a
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• pp.415-418
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• 2011

Thermal fatigue is one of the life-limiting damage mechanisms in the nuclear power plant conditions. The turbulent mixing of fluids of different temperatures induces rapid temperature changes to the pipe wall. The successive thermal transients cause varying cyclic thermal stresses. These cyclic thermal stresses cause fatigue crack nucleation and growth similar to the cyclic mechanical stresses. The aim of this study was to fulfil the need by developing an real crack manufacturing method, which would produce realistic cracks. The test material was austenitic STS 304, which is used as pipelines in the reactor coolant system of a nuclear power plants. In order to fabricate thermal fatigue crack similar to realistic crack, successive thermal transients were applied to the specimen. Thermal transient cycles were combined with heating (60sec) and cooling cycle (30sec). And, In order to identify ultrasonic characteristic, it was performed the ultrasonic reflection measuring method for the fabricated specimen. From the results of ultrasonic reflection measuring testing, it was conformed that A-scan results(average 83% of real crack depth) for the TFC reference specimen was more enhanced NDT reliability than results(average 38% of real crack depth) for the EDM notch reference specimen.

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.2
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• pp.295-307
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• 1988

In order to predict performance of the intake manifold, which is dependent on the length and diameter of a resonance pipe, the Fluid Dynamic Model for 4-cylinder diesel engine is developed using two step Lax-Wendroff method to solve the governing equations of air flow in the intake system. Boundary conditions at the intake valve, branch at the manifolds, and pipe end are also modeled. The results of the models are compared with the experimental results of a motored engine. The model is capable of predicting the real phenomena satisfactorily with reasonable computing time.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.2
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• pp.337-343
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• 2012

This work investigates the vibrational characteristics of the underground gas pipelines. Experiments were conducted to analyze the effects of various parameters on the vibrational characteristics from the emergency detection point of view. Influences of the various types of impact exerted on the pipe, height of free fall and measuring locations were analyzed. Especially, the difference between the vibrational signal generated by the direct impact on the pipe and the ambient noise was successfully identified. To validate the experimental observation, computer simulation was also performed with constant properties(elasticity, fluid velocity and internal pressure) which are directly conjectured from the accompanying experiment with a real pipe system.

• 제어로봇시스템학회:학술대회논문집
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• 1993.10a
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• pp.672-678
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• 1993

The bead shape in high frequency electric resistance (HER) pipe welding gives important information ons judging current welding state. In most manufacturing process, the heat input is controlled by skilled operators observing color and bead shape. We proposed the bead shape monitoring system in HERW pipe process by using structured light beam. We reconstructs 3-D shape of bead from the measured data, and compare this shape with real 3-D shape obtained by coordinate-measuring machine. This experiment results show that the proposed system can monitor the bead shape with good accuracy.