• 제목/요약/키워드: quality control chart

검색결과 260건 처리시간 0.021초

STATISTICAL PROCESS CONTROL FOR MULTIPLE DEPENDENT SUBPROCESSES

  • Yang Su-Fen
    • 한국품질경영학회:학술대회논문집
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    • 한국품질경영학회 1998년도 The 12th Asia Quality Management Symposium* Total Quality Management for Restoring Competitiveness
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    • pp.217-224
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    • 1998
  • A cost model, controlling multiple dependent subprocesses with minimum cost, is derived by renewal theory approach. The optimal multiple cause-selecting control chart and individual Y control chart are thus constructed to monitor the specific product quality and overall product quality contributed by the multiple dependent subprocesses. They may be used to maintain the process with minimum cost and effectively distinguish which component of the subprocesses is out of control. The optimal design parameters of the proposed control charts can be determined by minimizing the cost model using simple grid search method, An example is given to illustrate the application of the optimal multiple cause-selecting control chart and individual Y control chart.

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A Synthetic Chart to Monitor The Defect Rate for High-Yield Processes

  • Kusukawa, Etsuko;Ohta, Hiroshi
    • Industrial Engineering and Management Systems
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    • 제4권2호
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    • pp.158-164
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    • 2005
  • Kusukawa and Ohta presented the $CS_{CQ-r}$ chart to monitor the process defect $rate{\lambda}$ in high-yield processes that is derived from the count of defects. The $CS_{CQ-r}$ chart is more sensitive to $monitor{\lambda}$ than the CQ (Cumulative Quantity) chart proposed by Chan et al.. As a more superior chart in high-yield processes, we propose a Synthetic chart that is the integration of the CQ_-r chart and the $CS_{CQ-r}$chart. The quality characteristic of both charts is the number of units y required to observe r $({\geq}2)$ defects. It is assumed that this quantity is an Erlang random variable from the property that the quality characteristic of the CQ chart follows the exponential distribution. In use of the proposed Synthetic chart, the process is initially judged as either in-control or out-of-control by using the $CS_{CQ-r}$chart. If the process was not judged as in-control by the $CS_{CQ-r}$chart, the process is successively judged by using the $CQ_{-r}$chart to confirm the judgment of the $CS_{CQ-r}$chart. Through comparisons of ARL (Average Run Length), the proposed Synthetic chart is more superior to monitor the process defect rate in high-yield processes to the stand-alone $CS_{CQ-r}$ chart.

칼만 게인 궤환 평균을 이용한 적응 EWMA 관리도 설계 (A Study on the Design of Adaptive EWMA Control Chart using Kalman Gain Recursive Average)

  • 윤상원;윤석환;신용백
    • 품질경영학회지
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    • 제24권1호
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    • pp.73-86
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    • 1996
  • Adaptive EWMA(Exponentially Weighted Moving Average)-x control chart using the Kalman gain recursive average is designed. The designed control chart is effective to on-line process monitoring as continuous flow processes. Performance evaluation between the designed control chart and traditional one is implemented. For this, ARL(Average Run Length) is adopted as a criterion. Results show that the designed adaptive EWMA-x control chart has shorter ARL than EWMA-x control chart when process mean is shifted. This model can be extended to process prevention control. The methodology proposed in this research is turned out to show the high performance than that of the given methodologies.

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Bootstrap 방법을 이용한 결합 Shewhart-CUSUM 관리도의 설계 (Design of Combined Shewhart-CUSUM Control Chart using Bootstrap Method)

  • 송서일;조영찬;박현규
    • 산업경영시스템학회지
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    • 제25권4호
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    • pp.1-7
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    • 2002
  • Statistical process control is used widely as an effective tool to solve the quality problems in practice fields. All the control charts used in statistical process control are parametric methods, suppose that the process distributes normal and observations are independent. But these assumptions, practically, are often violated if the test of normality of the observations is rejected and/or the serial correlation is existed within observed data. Thus, in this study, to screening process, the Combined Shewhart - CUSUM quality control chart is described and evaluated that used bootstrap method. In this scheme the CUSUM chart will quickly detect small shifts form the goal while the addition of Shewhart limits increases the speed of detecting large shifts. Therefor, the CSC control chart is detected both small and large shifts in process, and the simulation results for its performance are exhibited. The bootstrap CSC control chart proposed in this paper is superior to the standard method for both normal and skewed distribution, and brings in terms of ARL to the same result.

선택적 이동평균(S-MA) 관리도의 ARL (The ARL of a Selectively Moving Average Control Chart)

  • 임태진
    • 품질경영학회지
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    • 제35권1호
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    • pp.24-34
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    • 2007
  • This paper investigates the average run length (ARL) of a selectively moving average (S-MA) control chart. The S-U chart is designed to detect shifts in the process mean. The basic idea of the S-MA chart is to accumulate previous samples selectively in order to increase the sensitivity. The ARL of the S-MA chart was shown to be monotone decreasing with respect to the decision length in a previous research [3]. This paper derives the steady-state ARL in a closed-form and shows that the monotone property is resulted from head-start assumption. The steady-state ARL is shown to be a sum of head-start ARL and an additional term. The statistical design procedure for the S-MA chart is revised according to this result. Sensitivity study shorts that the steady-state ARL performance is still better than the CUSUM chart or the Exponentially Weighted Moving Average (EWMA) chart.

지역적이고 비정규분포를 갖는 데이터의 공정관리를 위한 지역기반 T2관리도 (Local T2 Control Charts for Process Control in Local Structure and Abnormal Distribution Data)

  • 김정훈;김성범
    • 품질경영학회지
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    • 제40권3호
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    • pp.337-346
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    • 2012
  • Purpose: A Control chart is one of the important statistical process control tools that can improve processes by reducing variability and defects. Methods: In the present study, we propose the local $T^2$ multivariate control chart that can efficiently detect abnormal observations by considering the local pattern of the in-control observations. Results: A simulation study has been conducted to examine the property of the proposed control chart and compare it with existing multivariate control charts. Conclusion: The results demonstrate the usefulness and effectiveness of the proposed control chart.

Markovian EWMA Control Chart for Several Correlated Quality Characteristics

  • Chang, Duk-Joon;Kwon, Yong-Man;Hong, Yeon-Woong
    • Journal of the Korean Data and Information Science Society
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    • 제14권4호
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    • pp.1045-1053
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    • 2003
  • Markovian EWMA control chart for simultaneously monitoring mean vector of the several correlated quality characteristics is investigated. Properties of multivariate Shewhart chart and EWMA chart are evaluated for matched FSI (fixed sampling interval) and VSI(variable sampling interval) scheme. We obtained VSI EWMA chart is more efficient than Shewhart chart for small or moderate shifts. And, we obtained stablized numerical results with Markov chain method when the number of transient state is greater than 100.

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제품규격중심(製品規格中心)의 관리도(管理圖)에 관한 고찰(考察) (A Study on the Specification-Oriented Control Chart)

  • 김광섭
    • 품질경영학회지
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    • 제7권2호
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    • pp.3-6
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    • 1979
  • The Specification-Oriented Control Chart is obtained by moving from the tolerance limits toward the center line. And when chart are based on center lines, no automatic tie-in with tolerance is provided. The author recomend the Specification-Oriented Control Chart in instances where tolerance limits on the individual unit or product must be met.

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지니(Gini)의 평균차이에 기초한 $\overline{X}$-관리도 (An $\overline{X}$-Control Chart Based on the Gini′s Mean Difference)

  • 남호수;강중철
    • 품질경영학회지
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    • 제29권3호
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    • pp.79-85
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    • 2001
  • Estimation of the process deviation is an important problem in statistical process control, especially in the control chart, process capability analysis or measurement system analysis. In this paper we suggest the use of the Gini's mean difference for the estimation of the process deviation when we design the control limits in construction of the control charts. The efficiency of the Gini's mean difference was well explained in Nam, Lee and Jung(2000). In this paper we propose an $\overline{X}$ control chart which use the control limits based on the Gini's mean difference. In various classes of distributions, the proposed control chart shows food performance.

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Variable Sampling Interval Control Charts for Number of Defectives

  • Cho, Gyo-Young;Ahn, Young-Seon;Kim, Youn-Jin
    • 품질경영학회지
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    • 제25권3호
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    • pp.62-73
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    • 1997
  • Previous VSI control chart works have been done on quality variable whose distribution is normal. But there are many situations in which hte assumption of not a, pp.opriate. Also, in many industrial processes, the interest is to monitor the number of defectives. In this paper, we will take the existing properties of VSI control chart developed for the normal distribution and a, pp.y them to the np-chart based on the discrete binomial distribution. We will consider the CUSUM chart for the number of defectives. Here, the interesting object is to compute the VSI ATS for CUSUM control chart using Markov chain a, pp.oach and to compare FSI ATS and VSI ATS.

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