• Title/Summary/Keyword: pump test method

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A Study on Torque Efficiency Test Method of Tandem Pump (탠덤 펌프의 토크효율 시험방법에 관한 연구)

  • 유진산;함영복;김성동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.282-285
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    • 1997
  • The torque efficiency of oil hydraulic pump is an important factor for it's performance characteristics. A study on the performance test method of oil hydraulic pump is based on test standard, but there is to be desired an study for double or tandem type oil hydraulic piston pump. So in this study present a test method on the tandem pump for torque efficiency and analysis method of the results.

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The Optimization Study on the Test Method of Remanufactured Power Steering Oil Pump by Using FMEA (FMEA를 활용한 재제조 파워스티어링 오일펌프 시험법에 대한 최적화 연구)

  • Seo, Youngkyo;Jung, Dohyun;Yu, Sangseok;Rha, Wanyong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.1
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    • pp.90-98
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    • 2016
  • Currently government certified test method for an automobile remanufactured products is insufficient. Thus many automotive parts in the remanufacturing market are lacking proper evaluation criteria and production of defective products are causing customer dissatisfaction. In this paper a power steering oil pump, which requires stringent manufacturing standards, is studied by the failure mode and effect analysis approach. The research suggested that the test criteria such as discharge flow characteristic test, tightness test, pulley run-out test, pressure switch operation test, low temperature test and rotation pressure durability test should be performed to evaluate the reliability of remanufactured power steering oil pumps. As a result of tests, the performance of remanufactured power steering oil pump satisfied the evaluation criteria of pressure switch operation test and low temperature test. However, the remanufactured power steering oil pump failed to satisfy the evaluation criteria on discharge performance test, tightness test and pulley run-out test. These performance evaluation tests proved the necessity of standard process for the remanufactured power steering oil pump.

A Study on the Structural Analysis and Design Verification of Variable Swash Plate Piston Pump Case for Wheeled Armored Vehicle (차륜형 장갑차용 가변형 사판식 피스톤 펌프 케이스의 구조해석 및 설계검증에 관한 연구)

  • Choi, Seong Woong;Kim, Yong Seok;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.43-50
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    • 2019
  • The objective of this study was to reverse engineer a swash plate type piston pump mounted on a wheeled armored vehicle and to analyze the structure of the pump case. From the analysis, the weak parts were identified and corrected in the final design. Each element corresponding to the piston pump case was analyzed. The analytical method was given static boundary conditions, load conditions and confirmed displacement, strain, stress, and safety factor. Plastic deformation and damage were also confirmed and the component elements redesigned through structural analysis Structural analysis and vibration analysis were carried out for the components of the piston pump case. The piston pump model was finally modified by structural analysis and vibration analysis results for each component assembly, and a prototype was designed. Durability test and environmental test were carried out and the test results satisfied all of the requirements. Therefore, the analytical method presented in this study can be utilized as a methodology for element component design in the development of various piston pumps.

Complete Characteristic Curve for a Reactor Coolant Pump (원자로 냉각재 펌프의 완전 특성 곡선)

  • Yoo, IlSu;Park, MuRyong;Hwang, SoonChan;Yoon, EuiSoo
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.5
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    • pp.5-10
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    • 2012
  • An experimental test facility for the complete characteristics of pumps is constructed at KIMM(Korea Institute of Machinery and Materials). All sensors instrumented in test facility for measuring flow rate, pressure, force and moment are in-situ calibrated by primary method. This paper describes the test facility and test technique of the complete characteristics of pumps, together with an experimental test results for a reactor coolant pump which is designed at KIMM for the first time in Korea. The test results for the mixed-flow type pump of $n_s$=1.425 are presented by three curves: constant head, torque, and speed.

On-site Performance Test and Simulation of a 10 RT Air Source Heat Pump

  • Baik, Young-Jin;Chang, Young-Soo;Kim, Young-Il
    • International Journal of Air-Conditioning and Refrigeration
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    • v.12 no.2
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    • pp.61-69
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    • 2004
  • In this study, on-site performance test of an air source heat pump which has a rated capacity of 10 RT is carried out. Since indoor and outdoor air conditions can not be controlled to satisfy the standard test conditions, experiments are done with the inlet air conditions as they exist. To estimate the performance of the heat pump for other conditions, the heat pump is modeled with a small number of characteristic parameters. The values of the parameters are determined from the few measurements measured on-site during steady operation. A simulation program is developed to calculate cooling capacity and power consumption at any other arbitrary operating conditions. The simulation results are in good agreement with the experiment. This study provides a method of an on-site performance diagnosis of an air source heat pump.

A Study of the Life Test of Hydraulic Pump Driving Gear Box for the Large Excavator (초대형 굴삭기용 유압펌프 구동 기어박스의 수명시험에 관한 연구)

  • Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.211-216
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    • 2015
  • Large hydraulic excavator weighted 90 tons used the several pumps installed in parallel to use the hydraulic pump driving gearbox to improve fuel consumption by improving the energy efficiency of the hydraulic system. Gearbox connected to hydraulic pump supply the mechanical output to the high pressure and low pressure pump to be supplied by torque and rotation, which are the mechanical power, through a input shaft connected to large size engine of the excavator. So, gearbox connected to hydraulic pump is same as main artery in the human body and is required long life because it operates the hydraulic pump continuously during operating the engine. This study had used oil contamination analysis method to check the wear characteristics of the gearbox and frequency response characteristic analysis method to check the failure of the teeth failures of gearbox, while the test equipment adopted by the electrical feedback method to reduce the energy consumption was operating for the life assessment, in which the required power was 600 kW input power.

In-situ Performance Test and Prediction of a 10 RT Air Source Heat Pump (10RT급 공기열원 열펌프의 현장 성능측정 및 예측)

  • 김영일;백영진;장영수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.3
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    • pp.221-230
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    • 2002
  • In this study, in-situ performance test of an air source heat pump which has a arted capacity of 10 RT is carried out. Since test conditions, such as indoor and outdoor air conditions cannot be controlled to satisfy the standard test conditions, experiments are done with the inlet air conditions as they exist. To estimate the performance for other conditions, he heat pump is modeled with a small number of selected parameters. The values of the parameters are determined from the few measurements measured on-site during normal operation. A simulation program is developed to calculate cooling capacity and power consumption t any other operating conditions. The simulation results are in good agreement with the experiment. This study provides a method of an on-site performance diagnosis of an air source heat pump.

A Numerical Study of a Free Molecular Flow in the Turbomolecular Pump (터보 분자 펌프(Turbomolecular pump)내의 자유 분자 유동에 관한 수치 해석적 연구)

  • Hwang, Y.K.;Heo, J.S.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.2
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    • pp.219-229
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    • 1996
  • In the free molecular flow range, the pumping performance of a turbomolecular pump has been predicted by calculation of the transmission probability employing the integral method and the test particle Monte-Carlo method. The velocities of molecules incident upon a moving blade are given by the random numbers, which are sampled from the Maxwell molecular velocity distribution function. The present results agree quantitatively with the previous known numerical results. For a multi-stage pump, the velocity profile of molecules between two blade rows is not Maxwell distribution. In this case, the Monte-Carlo method is employed to calculate the overall transmission probability for the entire set of blade rows. When the results of the approximate method combining the single stage solutions are compared with those of the Monte-Carlo method for the pump having six rows at C=0.6, the approximate method overestimates as much as 36% in the maximum compression ratio and 19% in the maximum pumping speed than does the Mote-Carlo method.

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Characteristics Analysis of Electromagnetic Pump using Linear Induction Motor (선형유도전동기를 이용한 전자기 펌프의 특성해석)

  • 김창업
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.2
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    • pp.36-42
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    • 2000
  • This paper presents the characteristics analysis of electromagnetic pump using linear induction motors. The electromagnetic pump is designed to transfer the molten metals by the electromagnetic force of linear induction motors. The characteristics f a linear induction motor are analysed by the equivalent circuit method considering the end effects. For the verification of the analysis method, the locked test and load test with molten tin were made. The test results of locked test were compared with the simulations, and the velocity of the load test with molten zinc showed 0.24[m/x] with air gap 30[gap] which is sufficient for transferring molten tin.

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In-Situ Performance Test of a Wet Surface Finned-Tube Evaporator of an Air Source Heat Pump (공랭식 열펌프의 습표면 핀-관 증발기의 현장 성능 시험)

  • 백영진;장영수;김영일
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.9
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    • pp.818-826
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    • 2001
  • In this study, in-situ performance test of a wet surface finned-tube evaporator of an air source heat pump which has a rating capacity of 20RT is carried out. Since test conditions, such as indoor and outdoor air conditions cannot be controlled to satisfy the standard test conditions, experiments are done with the inlet air conditions as they exist, From the experimental data, air side heat and mass transfer coefficients were calculated by the well known heat and mass transfer analogy and tube-by-tube method. since current procedure underpredicted the experimental sensible heat factor(SHF), a proper empirical parameter was introduced to predict the experimental data with satisfactory results. This study provides the method of evaluating the heat and mass transfer coefficients of a wet surface finned-tube evaporator of which in-situ performance test in necessary.

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