• 제목/요약/키워드: pulsed wire evaporation (PWE)

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동시 전기 폭발법에 의한 나노 합금 분말 제조에 관한 연구 Part I - 동시 전기 폭발을 위한 이론적 배경 (A Study on the Nano Alloy Powders Synthesized by Simultaneous Pulsed Wire Evaporation (S-PWE) Method, Part I - Background)

  • 이근희;이창규;김흥회;;;권영순
    • 한국분말재료학회지
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    • 제11권1호
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    • pp.60-68
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    • 2004
  • Pulsed wire evaporation (PWE) method is known as the promising production-technique for nanopowders. In this study, we developed and modified the previous single wire explosion equipment to the simultaneous two-wire explosion one for the fabrication of alloy or mixture of nano metallic powder. First of all, both the theoretical and empirical background of pulsed wire explosion of single wire were summarized, and compared with our experimental results for Cu and Al single wlre explosion. After then, the simultaneous wire evaporation equipment was designed, constructed, and tested. The current and voltage behavior were well matched between the calculated ones from the circuit equations, and the experimental results from simultaneous explosion of Cu and Al wire.

액중 전기선 폭발법에 의한 Ni-free Fe계 나노 합금분말의 제조: 2. 용매의 영향 및 제조 방법에 따른 분말입자의 비교 (Fabrication of Ni-free Fe-based Alloy Nano Powder by Pulsed Wire Evaporation in Liquid: Part 2. Effect of Solvent and Comparison of Fabricated Powder owing to Fabrication Method)

  • 류호진;이용희;손광욱;공영민;김진천;김병기;윤중열
    • 한국분말재료학회지
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    • 제18권2호
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    • pp.112-121
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    • 2011
  • This study investigated the effect of solvent on the fabrication of Ni-free Fe-based alloy nano powders by employing the PWE (pulsed wire evaporation) in liquid and compared the alloy particles fabricated by three different methods (PWE in liquid, PWE in Ar, plasma arc discharge), for high temperature oxidation-resistant metallic porous body for high temperature soot filter system. Three different solvents (ethanol, acetone, distilled water) of liquid were adapted in PWE in liquid process, while X-ray diffraction (XRD), field emission scanning microscope (FE-SEM), and transmission electron microscope (TEM) were used to investigate the characteristics of the Fe-Cr-Al nano powders. The alloy powder synthesized by PWE in ethanol has good particle size and no surface oxidation compared to that of distilled water. Since the Fe-based alloy powders, which were fabricated by PWE in Ar and PAD process, showed surface oxidation by TEM analysis, the PWE in ethanol is the best way to fabricate Fe-based alloy nano powder.

Magnetic Pulsed Compaction(MPC)법으로 성형된 Cu 나노 분말 성형체의 미세구조 및 기계적 특성 (Nanostructures and Mechanical Properties of Copper Nano Powder Compacted by Magnetic Pulsed Compaction (MPC) Method)

  • 이근희;김민정;김경호;이창규;김흥회
    • 한국분말재료학회지
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    • 제9권2호
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    • pp.124-132
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    • 2002
  • Nano Cu powders, synthesized by Pulsed Wire Evaporation (PWE) method, have been compacted by Magnetic Pulsed Cojpaction(MPC) method. The microstructure and mechanical properties were analyzed. The optimal condition for proper mechanical properties with nanostructure was found. Both pure nano Cu powders and passivated nano Cu powders were compacted, and the effect of passivated layer on the mechanical properties was investigated. The compacts by MPC, which had ultra-fine and uniform nanostructure, showed higher density of 95% of theoretical density than that of static compaction. The pur and passivated Cu compacted at $300^{\circ}C$ exhibited maximum hardnesses of 248 and 260 Hv, respectively. The wear resistance of those compacts corresponded to the hardness.

액중 전기선 폭발법에 의한 Ni-free Fe계 나노 합금분말의 제조: 1. 합금 wire의 직경 및 인가 전압의 영향 (Fabrication of Ni-free Fe-based Alloy Nano Powder by Pulsed Wire Evaporation in Liquid: Part I. Effect of Wire Diameter and Applied Voltage)

  • 류호진;이용희;손광욱;공영민;김진천;김병기;윤중열
    • 한국분말재료학회지
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    • 제18권2호
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    • pp.105-111
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    • 2011
  • This study investigated the effect of wire diameter and applied voltage on the fabrication of Ni-free Fe-based alloy nano powders by employing the PWE (pulsed wire evaporation) in liquid, for high temperature oxidation-resistant metallic porous body for high temperature particulate matter (or soot) filter system. Three different diameter (0.1, 0.2, and 0.3 mm) of alloy wire and various applied voltages from 0.5 to 3.0 kV were main variables in PWE process, while X-ray diffraction (XRD), field emission scanning microscope (FE-SEM), and transmission electron microscope (TEM) were used to investigate the characteristics of the Fe-Cr-Al nano powders. It was controlled the number of explosion events, since evaporated and condensed nano-particles were coalesced to micron-sized secondary particles, when exceeded to the specific number of explosion events, which were not suitable for metallic porous body preparation. As the diameter of alloy wire increased, the voltage for electrical explosion increased and the size of primary particle decreased.

동시 전기 폭발법에 의한 나노 합금 분말 제조에 관한 연구 II - Fe-Al alloy 분말 제조 (A Study on the Nano Alloy Powders Synthesized by Simultaneous Pulsed Wire Evaporation (S-PWE) method II - Synthesis of Ee-Al Nano Alloy Powders)

  • 이근희;이창규;김흥회;;;권영순
    • 한국분말재료학회지
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    • 제11권2호
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    • pp.105-110
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    • 2004
  • In this study the possibility to obtain a homogeneous mixture and to produce solid solutions and intermetallic compounds of Fe and Al nano particles by simultaneous pulsed wire evaporation (S-PWE) have been investigated. The Fe and Al wires with 0.45 mm in diameter and 35 mm in length were continuously co-fed by a special mechanism to the explosion chamber and simultaneously exploded. The characteristics, e.g., phase composition, particle shape, and specific surface area of Fe-Al nano powders have been analyzed. The synthesized powders, beside for Al and $\alpha$-Fe, contain significant amount of a high-temperature phase of $\gamma$-Fe, Fe Al and traces of other intermetallics. The phase composition of powders could be changed over broad limits by varying initial explosion conditions, e.g. wire distance, input energy, for parallel wires of different metals. The yield of the nano powder is as large as 40 wt % and the powder may include up to 46 wt % FeAl as an intermetallic compound.

전기폭발법으로 제조된 니켈기 초내열합금 나노분말의 용가재로의 응용가능성에 관한 평가 (Evaluation on the Applicability as Filler materials of Ni-Based Super Alloying Nano Size Powder by Pulsed Wire Evaporation(PWE) Method)

  • 김경호;이민구;김광호;이창규;김흥희
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.168-170
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    • 2005
  • Nickel base brazes containing boron and silicon as melting point depressants are used extensively in the joining and repair of hot-section components in next generation nuclear reactor and aero-engine. Therefore, the present study has investigated the preliminary applicability of nickel based alloying nano powders. Nano Ni-based alloying powders synthesized by Pulsed Wire Evaporation (PWE) method. It's powder morphology and phase transformation temperature were analyzed by scanning electron microscopy, transmission electron microscopy, and differential scanning calorimeter(DSC). The powder particle size was approximately 10${\sim}$100nm and exhibits a quite even equiaxed shape. The results of DSC measurement show that both the nano Inconel 625 nano powder and Inconel 718 nano powder presents similar liquidus temperatures approximately $1373^{\circ}C$ and $1380^{\circ}C$ respectively.

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전기선 폭발법을 이용하여 제조된 구리 나노유체의 특성평가 (Synthesis and Characterization of Cu Nanofluid Prepared by Pulsed Wire Evaporation Method)

  • 김창규;이경자;이창규
    • 한국분말재료학회지
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    • 제17권4호
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    • pp.270-275
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    • 2010
  • Ethylene glycol-based Cu nanofluids were prepared by pulsed wire evaporation (PWE) method. The structural properties of Cu nanoparticles were studied by X-ray diffraction (XRD) and high resolution transmission electron microscopy (HRTEM). The average diameter and Brunauer Emmett Teller (BET) surface area of Cu nanoparticles were about 100 nm and $7.46\;m^2/g$, respectively. The thermal conductivity and viscosity of copper nanofluid were measured as functions of Cu concentration and temperature. As the volume fraction of Cu nanoparticles increased, both the enhanced ratios of thermal conductivity and viscosity of Cu nanofluids increased. As the temperature increased, the enhanced ratio of thermal conductivity increased, but that ratio of viscosity decreased.

전기 폭발법에 의해 제조된 나노 구리 분말의 크기와 분포에 미치는 조업 가스의 영향 (Effect of Atmospheric Gas on the Size and Distribution of Cu Nano Powders Synthesized by Pulsed Wire Evaporation Method)

  • 이근희;이창규;김흥회
    • 한국분말재료학회지
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    • 제11권3호
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    • pp.210-216
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    • 2004
  • The possibility to decrease agglomeration of Cu nano powders and their separation during pulsed wire evaporation (PWE) process was investigated by controlling the working gas system, i.e., the design of the gas path, the type and pressure of the atmospheric gas. As a result, it was possible to choose the optimal design of the gas path providing large specific surface area and high degree of separation of the synthesized Cu nano powders. It was also shown that an Ar+10∼50$N_2$ mixture can be used in production of Cu nano powders, which do not react with nitrogen.

전기선폭발법으로 제조된 철산화물의 뫼스바우어분광연구 (Study of Mössbauer Spectroscopy for Iron Oxides Synthesized by Pulsed Wire Evaporation (PEW))

  • 엄영랑
    • 한국자기학회지
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    • 제24권5호
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    • pp.135-139
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    • 2014
  • 물리적 기상합성법인 전기선폭발법을 이용하여 챔버내 산소분압을 바꾸면서 철산화물을 제조하였다. 제조된 철산화물은 산소 분압에 따라 $Fe_2O_3$$Fe_3O_4$상으로 제조되었다. 산소분압이 30 %인 경우 ${\gamma}-Fe_2O_3$${\alpha}-Fe_2O_3$와 같이 $Fe^{3+}$의 형성이 용이함을 확인 하였다. 산소 분압을 15 %로 줄이면 $Fe_3O_4$가 형성되어 $Fe^{2+}$ 이온을 확인할 수 있었다. 뫼스바우어분광분석을 활용하여 ${\gamma}-Fe_2O_3$$Fe_3O_4$상 분석을 수행하였다. 13 K에서 295 K까지의 뫼스바우어 스펙트럼으로부터 자기정렬구조가 사라진 면적비로부터 약 12 % 정도의 ${\gamma}-Fe_2O_3$상이 초상자성 특성을 보임을 확인하였다.

Pulsed Wire Evaporation(PWE) Method으로 제조된 나노 NiO 분말의 SOFC 연료극 기능성층으로의 적용 (The Effect of Using Nano NiO Powder Made by Pulsed Wire Evaporation (PWE) Method on SOFC Anode Functional Layer)

  • 김혜원;김동주;박석주;임탁형;이승복;신동렬;윤순길;송락현
    • 한국수소및신에너지학회논문집
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    • 제20권6호
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    • pp.485-491
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    • 2009
  • In present work, NiO/YSZ anode functional layer was prepared by nano NiO powder and 8YSZ powder. The nano NiO powders were made by Pulsed wire evaporation (PWE) method. Nano NiO- YSZ functional layer was sintered at the temperature of $900-1400^{\circ}C$. The prepared functional layer was characterized by scanning electron microscopy (SEM) and electrochemical impedance spectroscopy. The nano NiO- YSZ anode functional layer sintered at $1300^{\circ}C$ shows the lowest polarization resistance. Nano NiO- YSZ anode functional layer shows about two times smaller polarization resistance than the anode functional layer made by commercial NiO-YSZ powders. Based on these experimental results, it is concluded that the nano NiO-YSZ cermet is suitable as a anode functional layer operated at $800^{\circ}C$.