• Title/Summary/Keyword: pulse MAG

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Current waveform Control of Pulse MAG Welding Power Source for High Speed Welding of Thin Plates (박판의 고속용접을 위한 펄스MAG 용접전원의 파형제어에 관한 연구)

  • Gu, Heon-Hoe;Kim, Tae-Jin;Kim, Jun-Hong;Lee, Hyeon-U;Jo, Sang-Myeong
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.10
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    • pp.571-578
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    • 1999
  • Current waveform control of pulse MAG welding power source is studied so that welding of thin plates may obtain high speed and improved performance. In this paper, waveform control method is proposed, digital controller using DSP is able to control the current waveform precisely. High speed welding of thin plates using pulse MAG welding method is made possible. Performance test for 1.2mm thin plates is carried out, output waveform and welding performance is analyzed.

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Welding Current Waveform Control of Power Source for Pulse MAG (Pulse MAG 용접용 전원의 출력파형 제어)

  • Koo, Heun-Hoi;Byun, Young-Bok;Cho, Sang-Myung;Lee, Hyun-Woo;Sim, Woo-Young
    • Proceedings of the KIEE Conference
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    • 1998.07f
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    • pp.2118-2120
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    • 1998
  • Recently the automatization and the robotization of the arc welding industry is promoted and also the improvement of the welding quality and the work efficiency is required strongly. In this paper, special welding current waveform control algorithm is developed for less spatter and improvement of welding performance in the high speed and low arc voltage range. And the output control and the short circuit waveform control to the varition of the welding is studied by appling the algorithm to the power source for pulse arc welding.

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Development of High speed Pulsed MAG Welder and the Evaluation of Weldablility (펄스MAG방식의 350A급 고속박판용접기의 개발과 용접성 평가)

  • Kim, T.J.;Kim, E.S.;Byun, Y.B.;Goo, H.H.;Kim, S.H.;Cho, S.M.;Lee, H.S.
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2502-2504
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    • 1999
  • In $CO_2$ arc welding, which is generally used for steel Panel of chassis parts, spatters cause many troubles. This paper represents the Pulse MAG arc welding to limit spatter generation, which is controlled output current instantaneously. And the system designed in this Paper is the digital controller using DSP.

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A Study on Welding Process Algorithm through Real-time Current Waveform Analysis (실시간 공정신호를 통한 용접공정 알고리즘에 관한 연구)

  • Yoon, Jin Young;Lee, Young Min;Shin, Soon Cheol;Choi, Hae Woon
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.24-29
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    • 2015
  • The current waveform was analysed to monitor the weld quality in real time process. The acquired current waveform was discretely analysed for the top and bottom limits of peaks as well as the pulse frequency measurement. Fast Fourier Transform was implemented in the program to monitor the pulse frequency in real time. The developed algorithm or program was tested for the validation purpose. The cross-section of weld profile was compared to the current waveform profile to correlate the monitored signal and the actual parts. Pulse frequency was also used as auxiliary tool for the quality monitoring. Based on the results, it was possible to evaluate the quality of welding by measure the current waveform profile and frequency measurement.

The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(II) - Effect of heat input parameters - (강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (II) - 용접 입열 변수의 영향 -)

  • Kim, Jond-Do;Myung, Gi-Hoon;Park, In-Duck
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.91-96
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    • 2015
  • The laser-arc hybrid welding of SS400 steel was carried out with the use of disk laser equipment of 6.6kW maximum power and MAG equipment of pulse mode. Parameter regarding heat input is one of the most important factors that directly affect penetration characteristics and welding defect. Therefore in this study, the effects of laser power, welding speed and current, voltage and pulse correction were investigated. As experiment result, it was found that the lower heat input, the more likely humping bead is formed at the back, and such humping bead could be suppressed by increasing laser power and arc current or decreasing welding speed, thus increasing heat input. Also deep penetration could be achieved by reducing arc voltage or pulse correction parameter in the same welding condition.

DEVELOPMENT OF THE JOINING PROCESSES IN A GLOBAL PERSPECTIVE

  • Pekari, Bertil
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.1-14
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    • 2002
  • There is a continuous development of the most common welding processes like MMA, MIG/MAG, PAW and SAW. At the same time there is a conversion from stick electrodes to solid and cored wires with an increased productivity as a result. In parallel with these changes new processes are introduced and implemented. The number of Friction Stir Welding installations is starting to grow fast Hybrid laser welding has probably made a technical break through. The Magnetic Pulse Welding process is taking off. The different mechanical joining methods; clinching and self-piercing riveting; must not be forgotten. Structural adhesive is another method to consider.

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High-efficiency repair welding technology for marine engine components (선박엔진 부품의 고능률 보수용접기술)

  • Kim, Young-Sik;Kil, Sang-Cheol
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.21-30
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    • 2017
  • Of the marine engine components, the piston crown and exhaust valve are repaired most frequently. These works are conducted through conventional welding processes such as GTAW or SAW, domestically in marine engine repair factories. New high-efficiency welding or overlay processes such as tandem SAW, tandem MAG, hybrid TIG-MIG welding, pulsed-GMAW, CMT welding, and super TIG welding have been developed recently. Moreover, the plasma transfered arc (PTA) process is an efficient spray method for overlaying on the exhaust valve. In this review paper, the new high-efficiency repair welding methods are introduced for marine engine components. The problems due to repair welding for marine engine components are also presented.