• 제목/요약/키워드: pulping process

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A Concise Review of Recent Application Progress and Future Prospects for Lignin as Biomass Utilization

  • Hong, Seo-Hwa;Hwang, Seok-Ho
    • Elastomers and Composites
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    • 제56권3호
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    • pp.136-151
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    • 2021
  • Biomass lignin, a waste produced during the paper and bio-ethanol production process, is a cheap material that is available in large quantities. Thus, the interest in the valorization of biomass lignin has been increasing in industrial and academic areas. Over the years, lignin has been predominantly burnt as fuel to run pulping plants. However, less than 2% of the available lignin has been utilized for producing specialty chemicals, such as dispersants, adhesives, surfactants, and other value-added products. The development of value-added lignin-derived co-products should help make second generation biorefineries and the paper industry more profitable by valorizing lignin. Another possible approach towards value-added applications is using lignin as a component in plastics. However, blending lignin with polymers is not simple because the polarity of lignin molecules results in strong self-interactions. Therefore, achieving in-depth insights on lignin characteristics and structure will help in accelerating the development of lignin-based products. Considering the multipurpose characteristics of lignin for producing value-added products, this review will shed light on the potential applications of lignin and lignin-based derivatives on polymeric composite production. Moreover, the challenges in lignin valorization will be addressed.

크레졸-물 용매펄프화의 탈리그닌에 관한 초미세구조적 분석 (Utrastructural Analysis of the Delignification Behaviour in P-Cresol-Water Solvent Pulping)

  • 김창근;조병묵
    • Journal of the Korean Wood Science and Technology
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    • 제20권1호
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    • pp.60-71
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    • 1992
  • To investigate the delignification behaviour in solvolysis pulping process, Populus alba ${\times}$ glandulosa H. and Pinus Kuraiensis S. et Z. were cooked with p-cresol and vater solvent(2:8, 5:5, 8:2 v/v) at $175^{\circ}C$ for 9 cooking time levels(20, 40, 60, 80, 100, 120, 140, 160, 180, min). Pulp yield, residual lignin content, de lignification rate, decarborhydration rate were determined. Delignification behaviours were analyzed by TEM. 1. The p-cresol-water solvent cooking of P. alba ${\times}$ glandulosa showed good delignification at the solvent system which the mixture ratio of p-cresol and water were 2:8(v/v), while the cooking of P. koraiensis with the p-cresol and water mixture ratio of 5:5 was no good. 2. P. alba ${\times}$ glandulosa showed three step-delignification phenomena at the solvent system which the mixture ratio of p-cresol and water were 2:8(v/v) anti 5:5(v/v). But P. koraiensis showed a first order delignification reaction at the same mixture ratio of p-cresol and water solvent system. 3. In TEM micrograph obtained for the solvent system which the mixture ratio of p-cresol and water was 5:5(v/v), the partial delignification of the cell corner of P. alba ${\times}$ glandulosa and P. koraiensis were observed at 60min. of cooking time. Complete delignification at the cell corner of P. alba ${\times}$ glandulosa was observed at 160min. and that of P. koraiensis was observed of 180min. of cooking time. 4. In optical microscopic observation, fiber separation of P. alba ${\times}$ glandulosa occured at 120min. and that of P. koraiensis began at 140min. of cooking time. 5. At the solvent system which the mixture ratio of p-cresol and water was 5:5(v/v), middle layer on secondary wall($S_2$) and cell corner of P. alba ${\times}$ glandulosa were more selectively delignified than primary wall(P) and outer layer on secondary wall($S_1$). However P. koraiensis did not showed any difference in delignification between cell wall layers and cell corner.

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제지용(製紙用) 아스플룬드펄프 제조(製造)에 관한 연구(II) -일본 잎갈나무��의 알카리 전처리(前處理)와 아스플룬드 펄프의 과산화물(過酸化物) 표백(漂白)에서 셀룰로오스 안정제(安定劑)의 영향(影響)에 관하여- (Studies on the Asplund Pulping of Wood for Paper Pulp(II) -Effect of some cellulose stabilizers added to the alkaline chip-treatment and the peroxide bleaching on the quality of larchwood asplund pulps-)

  • 임기표
    • Journal of the Korean Wood Science and Technology
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    • 제9권3호
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    • pp.7-15
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    • 1981
  • 우리나라에 대량조림(大量造林)되어 있는 일본잎갈나무는 기계(機械)펄프의 수율(收率)과 백색도(白色度)가 낮아 펄프재(材)로 이용(利用)되지 못하고 있다. 일본잎갈나무의 펄프재(材) 자원화(資源化)와 해예동력(解穢動力) 절약(節約)을 위하여 제지용 Asplund 펄프제조(製造)에서 셀롤로오스 안정제(安定劑)로서 $MgSO_4$, $ZnSO_4$, $Al_2(SO_4)_3$, KI을 택하고 고농도(高濃度) 과산화수소표백(過酸化水素漂白)과 과초산표백(過酢酸漂白)에서 그의 효과(效果)를 조사(調査)하고, ��의 알카리전처리(前處理)와 셀룰로오스안정제(安定劑)를 첨가(添加)한 알카리 전처리가 Asplund 펄프의 기존과산화수소표백(旣存過酸化水素漂白)에 미치는 영향(影響)을 조사(調査)한 결과(結果) 다음과 같이 요약(要約)된다. 1. 0.5%의 셀룰로오스안정제(安定劑)는 염기(塩基)의 종류(種類)에 따라 PH가 다르고($MgSO_4$=PH 5.72, $ZnSO_4$=PH 4.95, $Al_2(SO_4)_3$=pH 2.85), PH에 따라 침전 PH 범위($MgSO_4$=PH6~13, $ZnSO_4$=PH5~12, $Al_2(SO_4)_3$=PH3~10)와 최대(最大)침전 PH($MgSO_4$=PH9~10, $ZnSO_4$=PH6~7, $Al_2(SO_4)_3$=PH3~4)가 달랐다. 2. 일본잎갈나무 Asplund펄프의 고온고농도(高溫高濃度) 과산화수소(過酸化水素) 및 과초산표백(過酢酸漂白)에서 유효(有效)한 셀룰로오스안정제(安定劑)로는 KI, $MgSO_4$, $ZnSO_4$였으나 그의 효과(效果)는 미미하였다. 3. ��의 알카리전처리는 무처리보다 기존과산화수소표백(過酸化水素漂白)에 효과적(效果的)이었으며, 펄프의 강도(强度)와 백색도(白色度)를 향상(向上)시켰으나 수율(收率)은 저하(低下)시켰다. 그러나 셀룰로오스안정제(安定劑) 첨가(添加)는 황산염(黃酸塩)으로 인한 PH저하(低下)를 초래하여 탄산(炭酸)소다 전처리수준(水準)이었으며 ��의 알카리전처리에 첨가(添加)한 셀룰로오스안정제중(安定劑中)에서 해섬후(解纖後)의 과산화수소표백(過酸化水素漂白)에 유효한(有效)한 ��은 $ZnSO_4$, $Al_2(SO_4)_3$와 KI였다. 4. 따라서 산화조건에 효과적(效果的)인 안정제(安定劑)는 KI, $MgSO_4$이나 환원조건에서는 착염(錯塩)인 Zn, Al 염(塩)과 KI가 효과적(效果的)인 것으로 생각된다.

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리그닌 화학구조 모델의 역사적 고찰 (Historical Consideration of Lignin Models for Native Lignin Structure)

  • 황병호
    • 임산에너지
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    • 제23권1호
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    • pp.45-68
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    • 2004
  • The word of lignin is derived from the Latin word 'ligum' meaning wood. Lignin is complex polymer consisting of coniferyl alcohol, sinapyl alcohol and p-coumaryl alcohol unit and has an amorphous, three dimensional network structure which is hard to be hydrolyzed by acid. Lignin is found in the cell wall of plants lignified. The mode of polymerization of these alcohols in the cell wall lead to a heterogeneous branched and cross-linked polymer in which phenyl propane units are linked by carbon-carbon and carbon-oxygen bonds. This polymerization of precursors, p-coumaryl alcohol, coniferyl alcohol and sinapyl alcohol to lignin is formed by enzymic dehydrolyzation. The reaction is initiated by an electron transfer which results in the formation of resonance-stabilized phenoxy radical. The combination of these radicals produces a variety of dimers, trimers and oligomers and so on. Lignin research has been divided into basic and practical application field. The basic studies contains biosynthesis, chemical structure, distribution in the cell wall and reactivity by reductants, oxidants and organic solvents. The application research will be approached the reaction of lignin in various pulp making involving pulp bleaching and its effect on pulp qualities. Lignin also will be studied for the production of fine chemicals, polymer products and the conservation into an energy source like petroleum oil because the amount of lignin produced in pulp making process is more than 51,000,000 tons per year in the world. Both basic and application research must lay emphasis on the development for the utilization of lignin and the pulping process. But these researches can not be completed without understanding lignin structure containing functional groups. Therefore, this paper was focused on the review of lignin formulation which has been studied since 1948 in chronological order. This review was based on monomers, dimers, trimers and tetramers of phenyl propane unit structures which were isolated and identified by different methods from various wood.ious wood.

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Xylanase Production by Mixed Culture Using Crude Hemicellulose from Rice Straw Black Liquor and Peat Moss as an Inert Support

  • Shata, Hoda Mohamed Abdel Halim;El-Deen, Azza Mohmed Noor;Nawwar, Galal Abdel Moen;Farid, Mohmed Abdel Fattah
    • Journal of Applied Biological Chemistry
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    • 제57권4호
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    • pp.313-320
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    • 2014
  • Black liquor (BL) is a by-product of rice straw pulping process. It is a low costs raw material for production value-adding proteins and enzymes, which has been paid more and more attention to reduce its environmental pollution. Mixed cultures of micelial fungi, Trichoderma reesei Northern Regional Research Laboratory (NRRL)11236, Trichoderma reesei NRRL 6165 and Aspergillus niger strains NRC 5A, NRC 7A, and NRC 9A were evaluated for their ability to produce xylanase using crude hemicellulose (CHC) prepared from BL and peat moss as an inert support under solid state fermentation (SSF). The most potent strains, A. niger NRC 9A (818.26 U/g CHC) and T. reesei NRRL 6165 ($100.9{\pm}57.14$ U/g CHC), were used in a mixed culture to enhance xylanase production by co-culturing under SSF. In the mixed culture, xylanase production ($1070.52{\pm}12.57$ U/g CHC) was nearly1.3 and 10.6-fold increases over the activities attained in their monocultures, A. niger NRC 9A and T. reesei NRRL 6165, respectively. Optimization of the culture parameters of the mixed culture SSF process, concentration of ammonium sulfate and corn steep liquor, CHC/peat moss ratio, inoculum size and ratios of the two strains, initial pH value, initial moisture content and incubation time, exhibited a significant increase ($2414.98{\pm}84.02$ U/g CHC) in xylanase production than before optimization.

국내산 소나무로 제조되는 열기계펄프 제조 기술 최적화 연구 (1) - 목재 칩의 전처리와 리파이닝 시 온도와 NaOH 처리의 효과 - (Optimization Technology of Thermomechanical Pulp Made from Pinus densiflora (I) - Effect of Temperature and NaOH at Presteaming and Refining -)

  • 남혜경;김철환;이지영;박형훈;권솔;조후승;이경선
    • 펄프종이기술
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    • 제47권1호
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    • pp.35-44
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    • 2015
  • Thermomechanical pulping process uses large amounts of energy, mostly electricity to run electrical facilities. Thermomechanical pulp (TMP) made from Pinus densiflora also has a big drawback that refining consumes 90 per cent of the total energy used in TMP process. This study explored to draw up a way to save refining energy through different thermal treatment at the stages of presteaming and refining. Presteaming temperature was $80^{\circ}C$, $100^{\circ}C$, and $120^{\circ}C$. After presteaming at each temperature, refining was carried out at $100^{\circ}C$, $120^{\circ}C$, and $140^{\circ}C$ respectively. In a presteaming stage, steaming temperature over $120^{\circ}C$ greatly contributed to the decrease of refining energy leading to earlier attainment of a target freeness, irrespective of refining temperature. In addition, NaOH treatment with presteaming enhanced better development of fiber properties during refining than presteaming without NaOH. High temperature refining at $140^{\circ}C$ produced a high strength paper, and wood chips treated by alkali responded better to refining than at over $120^{\circ}C$. Improved softening effect on wood chips led to the decrease in shives contents but it gave no effect on pitch contents of TMP.

Enzymatic Hydrolysis Performance of Biomass by the Addition of a Lignin Based Biosurfactant

  • FATRIASARI, Widya;NURHAMZAH, Fajar;RANIYA, Rika;LAKSANA, R.Permana Budi;ANITA, Sita Heris;ISWANTO, Apri Heri;HERMIATI, Euis
    • Journal of the Korean Wood Science and Technology
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    • 제48권5호
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    • pp.651-665
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    • 2020
  • Hydrolysis of biomass for the production of fermentable sugar can be improved by the addition of surfactants. In pulp and paper mills, lignin, which is a by-product of the pulping process, can be utilized as a fine chemical. In the hydrolysis process, lignin is one of the major inhibitors of the enzymatic breakdown cellulose into sugar monomer. Therefore, the conversion of lignin into a biosurfactant offers the opportunity to solve the waste problem and improve hydrolysis efficiency. In this study, lignin derivatives, a biosurfactant, was applied to enzymatic hydrolysis of various lignocellulosic biomass. This Biosurfactant can be prepared by reacting lignin with a hydrophilic polymer such as polyethylene glycol diglycidylethers (PEDGE). In this study, the effect of biosurfactants on the enzymatic hydrolysis of pretreated sweet sorghum bagasse (SSB), oil palm empty fruit bunch, and sugarcane trash with different lignin contents was investigated. The results show that lignin derivatives improve the enzymatic hydrolysis of the pretreated biomass with low lignin content, however, it has less influence on the enzymatic hydrolysis of other pretreated biomass with lignin content higher than 10% (w/w). The use of biosurfactant on SSB kraft pulp can increase the sugar yield from 45.57% to 81.49%.

Optimization of Acetic Acid Recovery Using Tri-n-alkylphosphine Oxide from Prepulping Extract of Hemicellulose by Response Surface Methodology

  • Kim, Seong Ju;Park, Seong-Jik;Um, Byung Hwan
    • Journal of the Korean Wood Science and Technology
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    • 제44권4호
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    • pp.477-493
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    • 2016
  • A single process using hot water (0% green liquor) and green liquor (GL) was investigated for pre-pulping extraction on two types of raw material. The GL was applied at different alkali charges of 0-5% on a dry wood weight basis. The extractions were performed at an H-factor 900 at $180^{\circ}C$. The 0% and 3% GL extraction detected acetic acid (AA) at 10.02 and $9.94g/{\ell}$, extracts derived from hardwood, 2.46 and $3.76g/{\ell}$, extracts derived from softwood, respectively. The single liquid-liquid extraction (LLE) was studied using tri-n-alkylphosphine oxide (TAPO). Response surface methodology (RSM) was employed as an efficient approach for predictive model building and optimization of AA recovery conditions. The extraction of AA was evaluated with a three-level factorial design. Three independent variables, pH (0.5-3.5), temperature ($25-65^{\circ}C$), and residence time (24-48 min) were investigated. Applying the RSM models obtained, the optimal conditions selected of extracts derived from hard- and softwood with a 3% GL were approximately pH 1.4, $26.6^{\circ}C$, 43.8 min and approximately pH 0.7, $25.2^{\circ}C$, 24.6 min, respectively. The predicted and experimental values of AA recovery yield were similar whilst sugar retention was 100%.

Engineering Cellulose Fibers for High-Value Added Products for Pulp & Paper Industry

  • Ko, Young Chan;Park, Jong-Moon
    • 펄프종이기술
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    • 제47권6호
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    • pp.22-40
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    • 2015
  • Cellulose fibers is one of the most abundant in nature. It has many distinctive features: abundant in nature, biodegradable, non-toxic, eco-friendly, sustainable, easy to fabricate, hydrophilic, and cost-effective. Cellulose fibers, known as pulp, is produced from cellulose-containing materials by the pulping process. As the raw material, wood has been most commonly used while recycled pulp has been also used to some degree. Thus, pulp usually refers to wood pulp. Generally, the pulp and paper industry is regarded as the commodity market where the cost should be much more important than the quality. It also belongs to a mature market where the growth is slow, or even in decline. Accordingly, technological development has been rather stagnant for the industry. Recently, however, the pulp and paper industry has faced very serious challenges. First, due to digital technology, there has been a steady decline in the need for pulp and paper products. The digital industry has continuously replaced printed products such as books, newspapers, and magazines. Second, there has been a trend initiated by developed countries to limit the use of wood as the raw material for the sake of environmental protection. This forces the industry to find a more efficient use of wood pulp as well as finding alternative, non-wood sources. Third, as an individual becomes wealthier and more conscious of health-care, the quality of a product becomes more important than the cost. Thus, a paradigm shift is needed from the cost-conscientious to the quality conscientious. The objective of this article is to review the technologies aimed at engineering cellulose fibers for producing high-value added paper products.

목질 바이오매스의 활용에 대한 동향 분석 - 목질 바이오매스의 생산·공급, 그리고 활용을 중심으로 - (Analysis on the Trend of the Utilization of Woody Biomass - Production, supply, and practical use of woody biomass -)

  • 안병일;김철환;이지영;심성웅;조후승;이경선;이지영
    • 펄프종이기술
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    • 제44권4호
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    • pp.32-42
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    • 2012
  • Wood biomass including forest residues, waste wood, and construction residuals has been widely generated in Korea, but forest biomass from the National Forest Management Operation Project plays a big role in generating wood biomass. Unfortunately the promotion policy of woody energy organized by the Forest Service in Korea concentrates more on demand creation rather than on supply expansion. Therefore, in order to utilize insufficient wood resources effectively, it is greatly required to develop uses for maximizing their added value. In particular, more attention to the use of the second generation biomass has been paid in foreign countries because there is a threshold that the first generation biomass cannot produce enough biofuel without threatening food supplies and biodiversity. In Korea, wood pellets are regarded as the alternative clean fuels to oils and coals that emit green house gases into the atmosphere. However, using wood as pellet raw materials can not be an economic way because the value of wood disappears right after burning in the boiler in spite of its contribution to the decrease of carbon emission. Differently from wood pellets, kraft pulping process using woody biomass produces black liquor as a by-product which can be used to generate electricity, bioenergy and biochemicals through gasification. Thus, it can be more economical to make a torrefaction of lignocellulosic biomass such as low-quality wood and agricultural leftovers as raw materials of pellets.