• 제목/요약/키워드: proportional control valve

검색결과 185건 처리시간 0.022초

지게차 자동변속기의 클러치 직접 제어 유압 시스템 모델링 및 해석 (The Hydraulic System Modeling and Analysis of the Clutch Direct Control of an Automatic Transmission for a Forklift Truck)

  • 오주영;이근호;송창섭
    • 한국정밀공학회지
    • /
    • 제26권1호
    • /
    • pp.112-119
    • /
    • 2009
  • An automatic transmission of construction equipment is controlled by hydraulic and electronic system for doing in various functions like as shifting and operation. The shifting is operated by the engaged and disengaged clutch motion from hydraulic power. On the shifting process, suitable pressure control to the clutch is required for smooth shifting. Hydraulic control system in the automatic transmission is divided by the pilot control type and the direct control type greatly. The direct control type has an advantage than the pilot control type. Because the structure is simple, the design and the manufacture are having less troubles and the system can be maximized precision pressure control. However, the excellent performance proportional control valve should be used to achieve proper control-ability. In this study, the dynamic analysis model composing the automatic transmission and hydraulic system for forklift truck is presented to simulate the characteristics of hydraulic system about the direct control type. That model is verified the validity compared the results of the testing examination. Parameters of input signal are analyzed to reduce the output torque according to input control signal is affected in shifting characteristic.

비선형 차량능동현가시스템의 주파수 감응감쇠 특성연구 (Frequency Dependent Damping for a Nonlinear Vehicle Active Suspension System)

  • 김주용
    • 한국기계기술학회지
    • /
    • 제13권2호
    • /
    • pp.45-54
    • /
    • 2011
  • A vehicle suspension system performs two functions, the ride quality and the stability, which conflict with each other. Among the various suspension systems, an active suspension system has an external energy source, from which energy is always supplied to the system for continuous control of vehicle motion. In the process of the linearization for the nonlinear active suspension system, the frequency dependent damping method is used for the exact modelling to the real model. The pressure control valve which is controlled by proportional solenoid is the most important component in the active suspension system. The pressure control valve has the dynamic characteristics with 1st order delay. Therefore, It's necessary to adopt the lead compensator to compensate the dynamics of the pressure control valve. The sampling time is also important factor for the control performances. The sampling time value is proposed to satisfy the system performances. After the modelling and simulation for the pressure control valve and vehicle dynamic, the performances of the vehicle ride quality and the stability are enhanced.

드레인 오리피스가 없는 유랑제어 서보밸브의 특성에 관한 연구 (A Study on Characteristics of Flow Control Servo Valve with no Drain Orifice)

  • 윤소남;강보식;성백주;김형의
    • 연구논문집
    • /
    • 통권26호
    • /
    • pp.85-94
    • /
    • 1996
  • The purpose of this study is to bring out the optimal design factors which effect on dynamic characteristics in the design of proportional flow control valve with high response characteristics, and to verify the validity of the design factors. In this study, force feedback type flow control valve with nozzle-flapper is studied. And, the influences which fixed orifice, nozzle diameter, and maximum displacement between nozzle and flapper effect on dynamic characteristics are analyzed. We have done simulations using the optimal design factors and simulink(Matlab) as a simulation tool, and verified the validity of our simulations by means of comparison our simulation results with an experimental results of another similar valve.

  • PDF

유압원격제어를 위한 덤프와 감압밸브의 특성에 관한 연구 (A Study on Characteristics of Dump and Reducing Valve for Hydraulic Remote Control System)

  • 오철환;김광;송창섭
    • 한국정밀공학회지
    • /
    • 제5권3호
    • /
    • pp.81-90
    • /
    • 1988
  • In recent, the requirement of remote control of hychaulic system is in- creasing. The actuator unit whose output position is proportional to input electrical signal needs a pressure reducer and a dump valve. The pressure reducer provides a constant regulated pressure and filters contaminants. The dump valve supplies proper pressure to the pressure reducer and unloads when the system is not operated. In this thesis, dump valve and pressure reducer with auxiliary function are studied. The choke in the pressure reducer prevents actuator from supplying higher pressure than necessary pressure at beginning, and the spring constant affects on the dynamic characterisics. In dump valve, it is proved that diameter of servo-slide hold and choke diameter of dump plunger affects on damping response.

  • PDF

비례제어 솔레노이드 액추에이터의 응답성 향상 연구 (A Study on Response Improvement of a Proportional Solenoid Actuator)

  • 윤소남;함영복;박중호
    • 드라이브 ㆍ 컨트롤
    • /
    • 제13권3호
    • /
    • pp.47-52
    • /
    • 2016
  • This paper presents a control method for the performance improvement of a proportional solenoid actuator using a Pulse Width Modulation (PWM) signal. It is very difficult to obtain excellent response performance from a proportional solenoid actuator using a simple proportional controller with no PWM signal or dither because the mass and structure of a proportional solenoid actuator changes according to the application target, friction force in the proportional solenoid tube, operating force and displacement range. To solve the above problems, first, a controller with a PWM function for experimenting with attraction force characteristics was designed and manufactured. Secondly, an experimental setup for solenoid performance measurement with a force sensor and a displacement sensor was also manufactured. The attraction force characteristics according to the frequency and duty ratio variations of a PWM signal were tested and the relationships among the frequency, duty ratio, plunger mass and friction characteristics were analyzed. Finally, response characteristics improvements for proportional solenoid actuators are discussed.

비례제어밸브를 이용한 유압모터 부하계의 마찰토크 해석 (Friction Torque Analysis of a Hydraulic Motor-Load System using Proportional Control Valve)

  • 유환신;박형배
    • 한국항행학회논문지
    • /
    • 제14권5호
    • /
    • pp.760-766
    • /
    • 2010
  • 본 논문에서는 유압 비례 제어 밸브로 구동되는 유압모터 부하계에 존재하는 정지마찰토크와 점성마찰토크를 해석하였다. 이에 기초 실험으로 유압시스템의 에너지인 압력과 유량에 대한 특성실험을 수행하였고, 공압브레이크 시스템을 이용하여 브레이크 압력의 변화를 인가하여 마찰토크의 변화를 실험하였다. 비선형마찰과 선형마찰에 대한 해석은 유압 시스템의 마찰특성에 대하여 수행하였다.

자동변속기 클러치 충전제어 파라미터의 실험적 특성분석 (Experimental Analysis of Clutch-Fill Parameters for Automatic Transmission)

  • 정규홍;박동훈
    • 드라이브 ㆍ 컨트롤
    • /
    • 제11권3호
    • /
    • pp.47-54
    • /
    • 2014
  • Clutches are an integral part of the automatic transmission for changing gears. Modern automatic transmissions make extensive use of wet multiple-disc clutches employing hydraulic actuation mechanism with electronic control. Although nowadays, highly advanced shifting algorithm implements the superior shift quality and transmission efficiency, its performance should be based on smooth, reliable engagement with a reasonably durable friction material as well as stable clutch piston dynamics. Particularly, clutch filling control is the crucial part of shifting process because only the open-loop control is available due to the lack of measurement. In this paper, the effect of clutch-fill control parameters on clutch piston dynamics is experimentally investigated by using clutch piston test equipment which enables the clutch piston to actuate similar to real shifting conditions. The experimental analysis results can be expected to be utilized for the calibration of proportional solenoid valve as reference current profile data in vehicle test.

제어관점에서의 부하감지형 유압시스템의 특성 (Properties of the Load-Sensing Hydraulic System from a Viewpoint of Control)

  • 김성동
    • 대한기계학회논문집
    • /
    • 제18권3호
    • /
    • pp.738-750
    • /
    • 1994
  • The load-sensing hydraulic system which was developed to improve energy efficiency of conventional hydraulic systems has its own properties. The instability of system responses, linearity of a servo valve, robustness for variation of external load, and dynamic interference between hydraulic motors are such properties which have much to do with control properties of the system. The load-sensing hydraulic system has instability tendancy because the load-sensing mechanism makes a positive feedback loop between the motor part and the pump part. A flow property of the servo valve can be said to be linear because the flow through the valve has nothing to do with a load pressure and the flow is strictly proportional to a valve opening which is adjusted by a valve command signal. The resultant control property can be said to be robust because the steady-state control performance is independent to the load actuated on the motor shaft. In the case when one pump simultaneously drives more than two hydraulic motors, the pump outlet pressure is determined by a hydraulic motor of the largest load pressure among all of the hydraulic motors, and, thus, the other motors are dominated by the largest load pressure. That is, the other motors can be said to be interfered by the motor of the largest load pressure.

해양구조물용 고압 컨트롤 밸브에 대한 기초 연구 (A Fundamental Study on Offshore Structures of high pressure control valve)

  • 이치우;장성철
    • 한국생산제조학회지
    • /
    • 제19권6호
    • /
    • pp.883-888
    • /
    • 2010
  • This study have goal with conceptual design for Offshore Structures of high pressure control valve for localization. Ball valve for development accomplished with flow analysis based on provision of ANSI B16.34, ANSI B16.10, ANSI B16.25 In order to localize the Offshore Structures high pressure control valve. Numerical simulation using CFD (Computational Fluid Dynamic) in order to predict a mass flow rate and a flow coefficient form flow dynamic point of view. The working fluid assumed the glycerin (C3H8O3). The valve inlet and outlet setup a pressure boundary condition. The outlet pressure was fixed by atmospheric pressure and calculated until increasing 1bar to 10bar. CFD analysis used STAR-CCM+ which is commercial code and Governing equations were calculated by moving mesh which is rotated 90 degrees when ball valve operated opening and closing in 1 degree interval. The result shows change of mass flow rate according to opening and closing angle of valve, Flow decrease observed open valve that equal percentage flow paten which is general inclination of ball valve. Relation with flow and flow coefficient can not be proportional according to inlet pressure when compare with mass flow rate. Because flow coefficient have influence in flow and pressure difference. Namely, flow can be change even if it has same Cv value. The structural analysis used ANSYS which is a commercial code. Stress analysis result of internal pressure in valve showed lower than yield strength. This is expect to need more detail design and verification for stem and seat structure.