• Title/Summary/Keyword: processing conditions

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Minimization of Weld Lines in Two Shot Molded Parts with Microlenses (미소 렌즈가 내재화된 이중사출 성형제품의 웰드라인 최소화)

  • 신주경;민병권;김영주;강신일
    • Transactions of Materials Processing
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    • v.13 no.3
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    • pp.230-235
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    • 2004
  • A new design based on the appropriate geometry of molded part and type of runner system under the optimal processing conditions was proposed to minimize the micro weld lines on the sub deco surface molded by two shot molding. Theoretical and experimental studies were conducted to examine the cause of the weld lines during the overmolding process in two shot molding. Various dimensions and geometries of substrate$(1^{st}shot)$ and the wall thickness of overmold$(2^{nd}shot)$ have been proposed to avoid the weld lines which are the most inevitable appearance defects occurred on the sub deco. The each design proposal was analyzed by mold flow analysis after part modeling. The analysis results were compared with molded part from mass production tool. It could be seen that from the analysis that the proper geometry of plastic part and type of runner system considering pressure drop under the optimal processing conditions were the most influential factors to avoid weld lines occured on the sub deco.

Grinding disk detection with image processing and application to face recognition (화상처리를 이용한 연삭공구 인식 및 안면인식 응용)

  • 백재용;송무건;유송민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.115-118
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    • 2001
  • An image processing method was applied to characterize a shape of the flexible grinding disk. A disk surface image was taken by CCD camera. Depth of cut was changed to be 2 and 4mm. Circles marked on the disk were captured to extract the key features of the deflection. Notable correlation has been observed between the intervals and the process conditions. Same methodology has been applied to check the symmetry of the human face. Tentative results revealed that symmetry could be checked using the filtered face image.

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Control of Processing Conditions for Improvement of vibration Characteristics of Injection Molded Disk (사출성형 디스크의 진동특성 향상을 위한 공정조건 제어)

  • Sin Hyo-Chol;Nam Ji-Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.6 s.249
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    • pp.615-621
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    • 2006
  • Increased application of optical disks requires more improved dynamic stability of rotating disks. In this study, a new concept of controlling the processing conditions of injection molded disks was developed to improve vibration characteristics. The critical speed, which shows stiffness and dynamic stability of disk, is affected by the residual stress distribution; this varies as functions of distance from the gate and processing condition. The critical speed of disk was calculated with the initial stress taken into consideration, which was determined from injection molding simulation. Choosing melt temperature, mold temperature, filling speed and packing pressure as design parameters, critical speed is maximized with the method of response surface. It is shown that the stability of injection molded disk has been improved for the new condition obtained as a result of the study proposed.

Optimization of injection molding to minimize sink index with Taguchi's Robust Design technique (다구찌의 강건설계 기법을 이용한 사출 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Youn Suk;Jeong, Yeong Deug
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.17-21
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    • 2007
  • In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

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Analysis of Flexible Grinding Disk Deflection using Image Processing (화상처리시스템을 이용한 유연성 연삭 디스크의 변형분석)

  • 배진한;유송민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.314-319
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    • 2000
  • The working surface of a flexible grinding disk was characterized by means of an image processing, in which a picture of a disk surface was taken by the CCD camera and analyzed with the personal computer. As process conditions, depth of cut was changed to be 2 and 4 mm. From the captured image circles marked on the disk was regenerated using the edges detected with scale space filtering. In order to correlate the level of deformation to the distortion of the circles, intervals between each circle have been analyzed. Notable correlation has been observed between the intervals and the process conditions.

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An Theoretical Investigation on the Minimization of Birefringence Distribution in Optical Disk Substrate (광디스크 기판 성형시 발생하는 복굴절의 최소화를 위한 이론적 연구)

  • 김종성;강신일
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.103-111
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    • 2000
  • It is necessary to improve mechanical and optical properties in the optical disk substrates as the information storage density using short wavelength laser are being developed. The birefringence distribution is regarded as one of the most important optical properties for optical disk. In the present study, the birefringence distrubution is calculated using the Leonov model for viscoelastic constitutive equations and Cross/WLF model for viscosity approximation. The effects of processing conditions upon the development of birefringence discosity approximation. The effects of processing conditions upon the development of birefringence distribution in the optical disk were examined theoretically. It was found that the values of the birefringence distributions were very sensitive to the mold wall temperature history which minimizes the birefringence distribution. The analytical results showed the possibility of improving mechanical and optical properties in the optical disk substrates by active control of the mold wall temperature history.

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Optimization of Process Variables in Copper Infiltration of Low and High Density Ferrous Structural Parts

  • Joys, Jessu;Luk, Sydney
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.826-827
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    • 2006
  • Copper infiltration is demonstrated as a viable solution to achieve higher mechanical properties by filling the interconnected porosities of a ferrous structure with copper infiltrant. This paper will present the results of a design of experiments study based on the selected processing variables in the copper infiltration process. The variables are the following: Infiltrating temperatures, infiltrating time at pre-heat zone and hot zone, the green density of iron part, the migration of copper into the iron part at different processing conditions. The results show the flexibility of the infiltration process to attain certain mechanical properties by changing the processing conditions.

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A Study on the Fiber Orientation and Fiber Content Ratio Distribution during the Injection Molding for FRP (FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구)

  • Kim J. W.;Lee D. G.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.252-257
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    • 2005
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation' orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

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Optimal Culture Conditions for Mycelial Growth and Exo-polymer Production of Ganoderma applanatum

  • Jeong, Yong-Tae;Jeong, Sang-Chul;Yang, Byung-Keun;Islam, Rezuanul;Song, Chi-Hyun
    • Mycobiology
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    • v.37 no.2
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    • pp.89-93
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    • 2009
  • The effect of fermentation parameters and medium composition on the simultaneous mycelial growth and exo-polymer production from submerged cultures of Ganoderma applanatum was investigated in shake-flask cultures. The optimum initial pH for mycelial growth and exo-polymer production was 5.0 and 6.0, respectively. The optimum temperature was $25^{\circ}C$ and the optimum inoculum content was 3.0% (v/v). The optimal carbon and nitrogen sources were glucose and corn steep powder, respectively. After 12 days fermentation under these conditions, the highest mycelial growth was 18.0 g/l and the highest exo-polymer production was 3.9 g/l.

Hit Rate Prediction Algorithm for Laser Guided Bombs Using Image Processing (영상처리 기술을 활용한 레이저 유도폭탄 명중률 예측 알고리즘)

  • Ahn, Younghwan;Lee, Sanghoon
    • KIISE Transactions on Computing Practices
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    • v.21 no.3
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    • pp.247-256
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    • 2015
  • Since the Gulf War, air power has played a key role. However, the effect of high-tech weapons, such as laser-guided bombs and electronic optical equipment, drops significantly if they do not match the weather conditions. So, aircraft that are assigned to carry laser-guided bombs must replace these munitions during bad weather conditions. But, there are no objective criteria for when weapons should be replaced. Therefore, in this paper, we propose an algorithm to predict the hit rate of laser-guided bombs using cloud image processing. In order to verify the accuracy of the algorithm, we applied the weather conditions that may affect laser-guided bombs to simulated flight equipment and executed simulated weapon release, then collected and analyzed data. Cloud images appropriate to the weather conditions were developed, and applied to the algorithm. We confirmed that the algorithm can accurately predict the hit rate of laser-guided bombs in most weather conditions.