• Title/Summary/Keyword: processes optimization

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A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Ko H.H.;Ahn H.G.;Lee C.H.;Ahn B.I.;Moon W.S.;Jung D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1980-1983
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    • 2005
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. Among Finite element method, The static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of ide. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Ko Hyung-Hoon;Ahn Hyun-Gil;Lee Chan-H;Ahn Byung-Il;Moon Won-Sub;Jung Dong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.118-124
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    • 2006
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excel lent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behavior. Among Finite element method, the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focused on the drawing ability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision front Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

The Die Development of REF SILL OTR-R/L Auto-Body Panel by using Forming Analysis (성형해석을 통한 REF SILL OTR-R/L 차체판넬 금형개발)

  • Jung, D.W.;Lee, C.H.;Moon, W.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.81-85
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    • 2006
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. Among Finite element method, The static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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Effect of Brush Treatment and Brush Contact Sequence on Cross Contaminated Defects during CMP in-situ Cleaning

  • Kim, Hong Jin
    • Tribology and Lubricants
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    • v.31 no.6
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    • pp.239-244
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    • 2015
  • Chemical mechanical polishing (CMP) is one of the most important processes for enabling sub-14 nm semiconductor manufacturing. Moreover, post-CMP defect control is a key process parameter for the purpose of yield enhancement and device reliability. Due to the complexity of device with sub-14 nm node structure, CMP-induced defects need to be fixed in the CMP in-situ cleaning module instead of during post ex-situ wet cleaning. Therefore, post-CMP in-situ cleaning optimization and cleaning efficiency improvement play a pivotal role in post-CMP defect control. CMP in-situ cleaning module normally consists of megasonic and brush scrubber processes. And there has been an increasing effort for the optimization of cleaning chemistry and brush scrubber cleaning in the CMP cleaning module. Although there have been many studies conducted on improving particle removal efficiency by brush cleaning, these studies do not consider the effects of brush contamination. Depending on the process condition and brush condition, brush cross contamination effects significantly influence post-CMP cleaning defects. This study investigates brush cross contamination effects in the CMP in-situ cleaning module by conducting experiments using 300mm tetraethyl orthosilicate (TEOS) blanket wafers. This study also explores brush pre-treatment in the CMP tool and proposes recipe effects, and critical process parameters for optimized CMP in-situ cleaning process through experimental results.

Carbon Emission Evaluation of Tap Water (수돗물의 탄소 배출량 평가)

  • Kim, Jin-Keun;Jeon, Hong-Jin
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.4
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    • pp.511-517
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    • 2011
  • To evaluate carbon emission in water treatment processes, LCA (life cycle assessment) was applied to 8 multi-regional water treatment plants (WTPs) from intake to supply of tap water. Investigation of 8 WTPs revealed that average carbon emission for 1 $m^3$ of tap water was 221 g. Major carbon emission sources in water supply system were intake and supply processes. Meanwhile, mixing process was the main carbon emission source in unit water treatment processes. Carbon emission was proportional to the turbidity and COD of raw water. Intake of better raw water and minimization of energy consumption in unit processes are needed to reduce carbon emission in the WTPs. In addition, comparison of carbon emission among WTPs can be used as a parameter for optimization of operation and maintenance of water treatment processes.

Development of a WWTP influent characterization method for an activated sludge model using an optimization algorithm

  • You, Kwangtae;Kim, Jongrack;Pak, Gijung;Yun, Zuwhan;Kim, Hyunook
    • Membrane and Water Treatment
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    • v.9 no.3
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    • pp.155-162
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    • 2018
  • Process modeling with activated sludge models (ASMs) is useful for the design and operational improvement of biological nutrient removal (BNR) processes. Effective utilization of ASMs requires the influent fraction analysis (IFA) of the wastewater treatment plant (WWTP). However, this is difficult due to the time and cost involved in the design and operation steps, thereby declining the simulation reliability. Harmony Search (HS) algorithm was utilized herein to determine the relationships between composite variables and state variables of the model IWA ASM1. Influent fraction analysis was used in estimating fractions of the state variables of the WWTP influent and its application to 9 wastewater treatment processes in South Korea. The results of influent $S_s$ and $Xs+X_{BH}$, which are the most sensitive variables for design of activated sludge process, are estimated within the error ranges of 8.9-14.2% and 3.8-6.4%, respectively. Utilizing the chemical oxygen demand (COD) fraction analysis for influent wastewater, it was possible to predict the concentrations of treated organic matter and nitrogen in 9 full scale BNR processes with high accuracy. In addition, the results of daily influent fraction analysis (D-IFA) method were superior to those of the constant influent fraction analysis (C-IFA) method.

Evaluation Methodology and Comprehensive Performance Evaluation for Optimization of BNR Wastewater Treatment (BNR 하수처리 최적화를 위한 평가방법론 및 Comprehensive Performance Evaluation)

  • Shin, Hyung-Soo;Chang, Duk;Ryu, Dong-Jin
    • Journal of Korean Society of Water and Wastewater
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    • v.23 no.4
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    • pp.417-430
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    • 2009
  • A BNR comprehensive performance evaluation (BNR CPE) system was established employing system-oriented evaluation methodology for biological nutrient removal (BNR) processes based on the CPE techniques developed by U.S. EPA for evaluation of conventional biological processes. The BNR CPE system applied to five domestic BNR plants adopting $A^2/O$ process confirmed that all target plants except the smallest one had not any serious defective performance and process stability was enhanced with increasing plant size. The system also clearly verified relatively poor performances in anoxic reactors without exception mainly due to influent carbon limit rather than functional defect. Consistent good performances were confirmed even during both winter season and wet weather generally known to be difficult to achieve satisfactory removals. Presentation of evaluation results by modified radar chart system simplified and clarified the evaluation and analysis procedures. The BNR CPE system could not only discover readily the causes of present and prospective poor performances but also facilitate the suggestion of their optimization options. Mutual effect and cause-and-effect among operation parameters and unit processes were also found easily using the evaluation system. The system justified that the adverse effect of defective operating parameters could be compensated by other favorable parameters, especially in anaerobic and anoxic reactors as well as during the winter season.

Implementation of Digital Management System for the Enterprises Development and Distribution in Aviation Industry

  • TIKHONOV, Alexey;SAZONOV, Andrey
    • Journal of Distribution Science
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    • v.20 no.9
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    • pp.39-46
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    • 2022
  • Purpose: At the industrial sites of aviation enterprises there is a significant optimization of the main production processes through the use of advanced digital technologies. The most promising are the latest technologies of industrial Internet of Things, active use of big data and practical application of artificial intelligence in production. Research design, data and methodology:The process of creating a competitive product in the high-tech aviation sector is actively linked to the investment appeal of aircraft and helicopter construction products, which is built on the basis of reducing production and time costs through the creation of an effective digital system. Results: The aviation cluster of Rostec State Corporation is currently being transformed in a significant way. The leading enterprises of the Russian aviation industry are actively mastering cooperation schemes using integrated digital management principles and the widespread introduction of digital products from leading Russian vendors. Conclusions: Following the transition to electronic aircraft design technologies and modern materials in the production of aircraft, UAC continues to improve all production processes through robotization and optimization of technological processes, due to the introduction of aircraft assembly technology in accordance with digital models.

A Study on the Superstructure Optimization of LNG Liquefaction Process (LNG 액화공정 초구조 모델 최적화 연구)

  • Son, Heechang;Lim, Youngsub
    • Journal of the Korean Institute of Gas
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    • v.24 no.1
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    • pp.1-9
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    • 2020
  • Because the expenditure of LNG liquefaction processes are high in a LNG project, it is very important to find a suitable liquefaction process model and optimal operating conditions for a project. Various configurations of LNG liquefaction processes have been suggested, and therefore it takes a lot of time and manpower to compare all of these models in order to select an appropriate liquefaction process for a project. A superstructure model can include multiple options in one model and can contribute to decide the best configuration and operating conditions at the same time. This study developed a superstructure model including multiple process options for SMR (Single Mixed Refrigerant) liquefaction process and optimized it. The results showed that the optimization results of the superstructure model have similar values with optimization results of the separate SMR model.