• Title/Summary/Keyword: process variability

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An Investigative Study for the Integration of SPC and EPC (SPC와 EPC 통합에 관한 조사 연구)

  • 김종걸;정해운
    • Journal of the Korea Safety Management & Science
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    • v.4 no.3
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    • pp.107-122
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    • 2002
  • There are two approaches to process control. The one is engineering process control(EPC) which is one of the techniques very widely used in the process industry and based on control theory which aims at keeping the process on target using manipulating variable. The other is statistical process control(SPC) whose main purpose is to look for assignable causes(variability) in the process. To design an integrated or combined scheme of SPC and EPC is gaining recognition in the process experiences for hybrid industry. This paper aims to investigate recent study concerned on the integration of SPC and EPC. First, we consider the difference between SPC and EPC in simple terms and review various models of EPC for integration including evaluation of previous study. Finally, we suggest some prospective research area concerned on the integration of SPC and EPC.

Diagnosis of Lead Time Demand Based on the Characteristics of Negative Binomial Distribution (음이항분포의 특성을 이용한 조달기간 수요 분석)

  • Ahn Sun-Eung;Kim Woo-Hyun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.2
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    • pp.146-151
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    • 2005
  • Some distributions have been used for diagnosing the lead time demand distribution in inventory system. In this paper, we describe the negative binomial distribution as a suitable demand distribution for a specific retail inventory management application. We here assume that customer order sizes are described by the Poisson distribution with the random parameter following a gamma distribution. This implies in turn that the negative binomial distribution is obtained by mixing the mean of the Poisson distribution with a gamma distribution. The purpose of this paper is to give an interpretation of the negative binomial demand process by considering the sources of variability in the unknown Poisson parameter. Such variability comes from the unknown demand rate and the unknown lead time interval.

Research Issues in Robust QFD

  • Kim, Kwang-Jae;Kim, Deok-Hwan
    • Industrial Engineering and Management Systems
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    • v.7 no.2
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    • pp.93-100
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    • 2008
  • Quality function deployment (QFD) provides a specific approach for ensuring quality throughout each stage of the product development and production process. Since the focus of QFD is placed on the early stage of product development, the uncertainty in the input information of QFD is inevitable. If the uncertainty is neglected, the QFD analysis results are likely to be misleading. It is necessary to equip practitioners with a new QFD methodology that can model, analyze, and dampen the effects of the uncertainty and variability in a systematic manner. Robust QFD is an extended version of QFD methodology, which is robust to the uncertainty of the input information and the resulting variability of the QFD output. This paper discusses recent research issues in Robust QFD. The major issues are related with the determination of overall priority, robustness evaluation, robust prioritization, and web-based Robust QFD optimizer. Our recent research results on the issues are presented, and some of future research topics are suggested.

A Novel Method to Estimate Heart Rate from ECG

  • Leu, Jenq-Shiun;Lo, Pei-Chen
    • Journal of Biomedical Engineering Research
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    • v.28 no.4
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    • pp.441-448
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    • 2007
  • Heart rate variability (HRV) in electrocardiogram (ECG) is an important index for understanding the health status of heart and the autonomic nervous system. Most HRV analysis approaches are based on the proper heart rate (HR) data. Estimation of heart rate is thus a key process in the HRV study. In this paper, we report an innovative method to estimate the heart rate. This method is mainly based on the concept of periodicity transform (PT) and instantaneous period (IP) estimate. The method presented is accordingly called the "PT-IP method." It does not require ECG R-wave detection and thus possesses robust noise-immune capability. While the noise contamination, ECG time-varying morphology, and subjects' physiological variations make the R-wave detection a difficult task, this method can help us effectively estimate HR for medical research and clinical diagnosis. The results of estimating HR from empirical ECG data verify the efficacy and reliability of the proposed method.

Response Variability of Reinforced Concrete Frame by the Stochastic Finite Element Method (확률유한요소법에 의한 철근 콘크리트 프레임의 응답변화도)

  • 정영수
    • Computational Structural Engineering
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    • v.7 no.1
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    • pp.125-134
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    • 1994
  • Response variability of reinforced concrete frame subjected to material property randomness has been evaluated with the aid of the finite element method. The spatial variation of Young's modulus is assumed to be a two-dimensional homogeneous stochastic process. Young's Modulus of concrete material has been investigated based on the uiaxial strength of concrete cylinder. Direct Monte Carlo simulation method is used to investigate the response of reinforced concrete frame due to the variation of Young's modulus with the Neumann expansion method and the pertubation method. The results by three analytic methods are compared with those by deterministic finite element analysis. These stochastic technique may be an efficient tool for evaluating the structural safety and reliability of reinforced concrete structures.

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Diagnosis of Lead Time Demand Based on the Characteristics of Negative Binomial Distribution (음이항분포의 특성을 이용한 조달기간 수요 분석)

  • Ahn, Sun-Eung;Kim, Woo-Hyun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.4
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    • pp.79-84
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    • 2005
  • Some distributions have been used for diagnosing the lead time demand distribution in inventory system. In this paper, we describe the negative binomial distribution as a suitable demand distribution for a specific retail inventory management application. We here assume that customer order sizes are described by the Poisson distribution with the random parameter following a gamma distribution. This implies in turn that the negative binomial distribution is obtained by mixing the mean of the Poisson distribution with a gamma distribution. The purpose of this paper is to give an interpretation of the negative binomial demand process by considering the sources of variability in the unknown Poisson parameter. Such variability comes from the unknown demand rate and the unknown lead time interval.

An Integrated Model of SPC and EPC with Second Order Autoregressed Disturbance (이계 자기회귀 각란 모형을 고려한 EPC와 SPC의 통합시스템)

  • 정해운
    • Proceedings of the Safety Management and Science Conference
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    • 2003.05a
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    • pp.277-283
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    • 2003
  • EPC seeks to minimize variability by transferring the output variable to a related process input(controllable) variable, while SPC seeks to reduce variability by detecting and eliminating assignable causes of variation. Tn the case of product control, a very reasonable objective is to try to minimize the variance of the output deviations from the target or set point. We consider an alternative EPC model with second-order autoregressed disturbance. We compare three control systems; EPC, EPC combined system with EWMA, CUSUM and Shewhart. This paper shows through simulation that the performance of the integrated model of EPC and SPC is more preferable than that of EPC.

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A Study on the Robust Minimization of Warpage in Injection-Molded Part via the Optimal Design of Rib Geometry and Process Conditions (리브 형상과 공정조건의 최적설계에 의한 사출제품 휨의 안정적 최소화에 관한 연구)

  • Park, Jong-Cheon;Kim, Kyung-Mo;Lee, Jong-Chan;Koo, Bon-Heung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.90-97
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    • 2009
  • In the study, a design methodology for robust minimization of a warpage in injection-molded part is presented. Taguchi's parameter design method is integrated with a computer simulation tool for injection molding to search for best design with robustness against the process variability by noises. The proposed methodology is based on a two-stage process: (1) reducing a warpage in the part by optimizing the part geometry including the layout and size of ribs, and (2) additionally minimizing the warpage by optimizing process conditions. An example is used to illustrate the usefulness of the design methodology.

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Assessment of modal parameters considering measurement and modeling errors

  • Huang, Qindan;Gardoni, Paolo;Hurlebaus, Stefan
    • Smart Structures and Systems
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    • v.15 no.3
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    • pp.717-733
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    • 2015
  • Modal parameters of a structure are commonly used quantities for system identification and damage detection. With a limited number of studies on the statistics assessment of modal parameters, this paper presents procedures to properly account for the uncertainties present in the process of extracting modal parameters. Particularly, this paper focuses on how to deal with the measurement error in an ambient vibration test and the modeling error resulting from a modal parameter extraction process. A bootstrap approach is adopted, when an ensemble of a limited number of noised time-history response recordings is available. To estimate the modeling error associated with the extraction process, a model prediction expansion approach is adopted where the modeling error is considered as an "adjustment" to the prediction obtained from the extraction process. The proposed procedures can be further incorporated into the probabilistic analysis of applications where the modal parameters are used. This study considers the effects of the measurement and modeling errors and can provide guidance in allocating resources to improve the estimation accuracy of the modal data. As an illustration, the proposed procedures are applied to extract the modal data of a damaged beam, and the extracted modal data are used to detect potential damage locations using a damage detection method. It is shown that the variability in the modal parameters can be considered to be quite low due to the measurement and modeling errors; however, this low variability has a significant impact on the damage detection results for the studied beam.

Analysis of the Cognitive Level of Meta-modeling Knowledge Components of Science Gifted Students Through Modeling Practice (모델링 실천을 통한 과학 영재학생들의 메타모델링 지식 구성요소별 인식수준 분석)

  • Kihyang, Kim;Seoung-Hey, Paik
    • Journal of the Korean Chemical Society
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    • v.67 no.1
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    • pp.42-53
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    • 2023
  • The purpose of this study is to obtain basic data for constructing a modeling practice program integrated with meta-modeling knowledge by analyzing the cognition level for each meta-modeling knowledge components through modeling practice in the context of the chemistry discipline content. A chemistry teacher conducted inquiry-based modeling practice including anomalous phenomena for 16 students in the second year of a science gifted school, and in order to analyze the cognition level for each of the three meta-modeling knowledge components such as model variability, model multiplicity, and modeling process, the inquiry notes recorded by the students and observation note recorded by the researcher were used for analysis. The recognition level was classified from 0 to 3 levels. As a result of the analysis, it was found that the cognition level of the modeling process was the highest and the cognition level of the multiplicity of the model was the lowest. The cause of the low recognitive level of model variability is closely related to students' perception of conceptual models as objective facts. The cause of the low cognitive level of model multiplicity has to do with the belief that there can only be one correct model for a given phenomenon. Students elaborated conceptual models using symbolic models such as chemical symbols, but lacked recognition of the importance of data interpretation affecting the entire modeling process. It is necessary to introduce preliminary activities that can explicitly guide the nature of the model, and guide the importance of data interpretation through specific examples. Training to consider and verify the acceptability of the proposed model from a different point of view than mine should be done through a modeling practice program.