• Title/Summary/Keyword: process of finishing

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The Effect of Process Variables on Strip Width Spread and Prediction in Hot Finish Rolling (열간 사상압연에서 스트립 폭 퍼짐의 공정변수 영향 및 예측에 관한 연구)

  • Jeon, J.B.;Lee, K.H.;Han, J.G.;Jung, J.W.;Kim, H.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.235-241
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    • 2016
  • Dimensional accuracy of hot coil is improved by precise control of thickness profiles, flatness, width and winding profile. Especially, precise width control is important because yield could be increased significantly. Precise width control can be improved by predicting the amount of width spread. The purpose of this study is to develop the advanced prediction model for width spread in hot finish rolling for controlling width precisely. FE-simulations were performed to investigate the effect of process variables on width spread such as reduction ratio, forward and backward tension and initial width at each stand. From the statistical analysis of simulated data, advanced model was developed based on the existing models for strip width spread. The experimental hot rolling trials showed that newly developed model provided fairly accurate predictions on the strip width spread during the whole hot finishing rolling process.

A Study on Nano-polishing of Injection Molds using Fixed Abrasive Pad (고정입자패드를 이용한 사출금형의 나노 폴리싱에 관한 연구)

  • Choe, Jae-Yeong;Kim, Ho-Yun;Park, Jae-Hong;Jeong, Hae-Do;Seo, Heon-Deok
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.212-220
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    • 2002
  • The finishing process for die and mold manufacturing is very important because it influences the final quality of products. Injection molds need higher quality surface than general purpose dies and molds. Conventional polishing can not make mold surface down to nanometer roughness efficiently because of their loading and glazing. This paper focused on the development of fixed abrasive pad using water swelling mechanism of polymer binder network. Self-conditioning was recognized as the long term polishing stabilization tool without any loading or glazing because water makes fixed abrasives free by swelling of the pad. Consequently, stable nano-polishing process has been applied on the injection mold, from the experimental results with polished surface roughness of Ra 15.1nm on STD-11 die steel.

A Study of Dyeing Properties of PET Fabrics under Supercritical CO2 Depending on Test Condition: by Temperature, Pressure, Leveling Time (초임계 유체 염색 조건에 따른 PET 섬유의 염색 특성: 온도별, 압력별, 시간별)

  • Choi, Hyunseuk;Park, Shin;Kim, Taeyoung;Song, Taehyun
    • Textile Coloration and Finishing
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    • v.31 no.1
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    • pp.14-24
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    • 2019
  • In this study, dyeability of PET fabric was investigated depending on dyeing temperature, pressure, and leveling time using laboratory scale supercritical $CO_2(scCO_2)$ dyeing machine. Dyeing temperature, pressure, leveling time were varied from 100, 120, $130^{\circ}C$, 150, 200, 250bar, 40, 60, 80, 100min, respectively. It is proved that the higher temperature of $scCO_2$ dyeing process, the higher K/S value and the lower $L^*$ value, which in turn means the lower amount of dyeing molecules remained after process done. Compared 200bar with 250bar of dyeing pressure, $scCO_2$ dyeing fabrics under 250bar appeared to have a lower $L^*$ value, a higher K/S value than those from 200bar, meaning that dyeing color turns to darker with higher dyeing pressure. The experiments showed that the most ideal condition for $scCO_2$ dyeing process is $120^{\circ}C$, 250bar for 60 - 100min of leveling time.

Comparative Analysis of Conventional Tact and Compositive Tact in Apartment House Finishing Construction (공동주택 마감공사의 기존 Tact와 복합병행 Tact 비교분석 - 공동주택 미장공사 중심으로 -)

  • Hwang, SuHyeon;Sim, JeaHyung;Ham, NamHyuk;Kim, JaeJun
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.4
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    • pp.47-56
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    • 2022
  • In a construction project, process planning is an important factor in determining the success or failure of a project. In particular, it is necessary to systematically establish a process plan in the early stage because the finishing work of an apartment house involves more interference than the foundation work or the frame work. First, in this study the problems of Tact process management were identified, Based on the data from the case project, conventional Tact process management and compositive Tact process management were compared and analyzed. Second, cost analysis was performed on applicable plastering work to suggest the necessity and direction of compositive Tact process management. Third, the appropriateness of manpower according to the number of construction households is analyzed through cost analysis. Through this, the validity and effectiveness of compositive Tact process management were verified based on the results derived from this study.

Development of Bevel Gear by Powder Forging Process (분말단조에 의한 베벨기어의 성형 기술 연구)

  • 이정만
    • Journal of Powder Materials
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    • v.4 no.4
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    • pp.258-267
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    • 1997
  • The powder forging process is an attractive manufacturing route for bevel gears. It offers beneficial material utilization and the minimization of finishing operations over that of conventional hot forging. The paper describes the process conditions for the powder forging of bevel gear, for example, powder alloy design, preform design, deformation of sintered preform, forging processes. The characteristics of prototype gear are investigated with microstructure, the density distribution, surface roughness of tooth, bending strength test of tooth, etc. The results of the bending strength test may prove the mechanical properties of powder forged gear.

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Investigation of Thermo-mechanical Behavior of Work Roll and Roll Life in Hot Strip Rolling

  • C.G.Sun;Yun, C.S.;Chung, J.S.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.161-175
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    • 1997
  • The effects of various process paramenters on the detailed aspects of the thermo-mechanical behavior of work roll and on the roll life are investigated via a series of process simulation, using a mathematical model presented previously. The process conditions are discussed that are favorable or optimal in terms of reducing roll wear in the front finishing stands.

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Optimal Process Design of Super Junction MOSFET (Super Juction MOSFET의 공정 설계 최적화에 관한 연구)

  • Kang, Ey Goo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.8
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    • pp.501-504
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    • 2014
  • This paper was developed and described core-process to implement low on resistance which was the most important characteristics of SJ (super junction) MOSFET. Firstly, using process-simulation, SJ MOSFET optimal structure was set and developed its process flow chart by repeated simulation. Following process flow, gate level process was performed. And source and drain level process was similar to genral planar MOSFET, so the process was the same as the general planar MOSFET. And then to develop deep trench process which was main process of the whole process, after finishing photo mask process, we developed deep trench process. We expected that developed process was necessary to develop SJ MOSFET for automobile semiconductor.

Criteria of Impact Resistance of Lightweight Wall by the Large Soft Body (건식 경량벽체의 연질 충격체에 의한 내충격성 판정기준에 관한 연구)

  • Kim, Ki Jun;Song, Jung Hyeon;Choi, Soo Kyung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.102-103
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    • 2014
  • Due to the nature of the existing load, the criteria of assessing the intensity of the lightweight wall's impact resistance has been though of as obscure. The current study, therefore, focuses on the standardized assessment of the impact resistance to the force of the large soft body applying to the lightweight wall. The gypsum board wall showed a low level of the maximum residual displacement. It is, however, required to be careful about the selection of the finishing process since the high level of the maximum displacement is likely to cause harm to finishing materials. Unlike the gypsum board, the ALC block wall displayed a considerable rigidity while showing almost no maximum residual displacement. Even with the low level of the maximum displacement due to the stiffness, the ALC block wall is still likely to be affected by the vibration derived from any impact on the surface, which demands a need for additional study. The future experimental study, accordingly, will focus on the impact of the vibration on finishing materials, consequently leading to the accurate prediction of the possibility of potential damage to the lightweight wall caused by the large soft body.

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The Development of Jeans Pattern for Stretch Denim Fabrics (신축성 데님 청바지의 패턴 연구)

  • Uh, Mi-Kyung;Suh, Mi-A
    • Journal of the Korea Fashion and Costume Design Association
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    • v.9 no.3
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    • pp.191-203
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    • 2007
  • The purpose of this study was to present a making method of jeans pattern with high fitness after deriving the appropriate shrinkage rate by material and washing process. According to the result of the exterior evaluation of test jeans, all 6 jeans were rated high with scores close to 3.5. Following the evaluation of satisfaction of usage by physical movement, the highest ranking was in the order of walking with normal steps, back bending $90^{\circ}$, chair sitting, climbing stairs and squatting. The shrinkage rate by physical area showed the highest score in the order of pants length, waist circumference, thigh circumference, knee circumference, hem circumference, hips circumference. In addition, the shrinkage rate was higher in warp direction than weft direction after washing finishing. As for the result of addition and reduction of pattern measurements by parts of jeans, waist circumference was $3.1{\sim}5.1cm$, hips circumference was $-1.2{\sim}4.2cm$, thigh circumference was $-0.9{\sim}3.1cm$ and pants length was $3.4{\sim}6.1cm$. That is, this results showed a wide range of addition and reduction according to material and washing finishing.

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Research on Architectural Technology from Late Goryeo to Early Joseon through the Examination of Bracket Tie Beam Manufacturing Techniques in Sungnyemun Gate (숭례문 장여 제작 기법을 통해 본 여말선초 건축 기술 연구)

  • Kim, Suk-Hyun
    • Journal of architectural history
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    • v.33 no.1
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    • pp.45-60
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    • 2024
  • This study aims to examine the cutting traces remaining on the bracket tie beams of Sungnyemun gate, identifying the tools employed during the late Goryeo to early Joseon periods by specific processes, and deliberating on the timber shaping techniques utilized in advanced architectural construction during the late Goryeo to early Joseon eras. Through the research, it was confirmed that in the production of Sungnyemun Gate's bracket tie beams during the 14th to 15th centuries, both the timber splitting and ripsawing methods were used in conjunction. Moreover, the wood finishing process revealed the use of a plane. It can be inferred that the characteristics of the plane used during that time were not significantly different from those observed in the later period of the Joseon dynasty. The ripsawing and plane finishing techniques were evident in various parts of the bracket tie beams of Sungnyemun gate across the reigns of king Taejo and Sejong, indicating that the techniques involving ripsaw and plane were already prevalent in the late Goryeo period. Consequently, it can be inferred that the ripsawing and plane finishing techniques might have been applied in the construction of prominent government buildings in Hanyang(Seoul), including Gyeongbokgung Palace, and in the residences of royalty and nobility after the establishment of the Joseon dynasty.