• 제목/요약/키워드: process capability indices

검색결과 90건 처리시간 0.022초

베타분포를 하는 비정규 공정능력평가의 종합적 측도 (A Comprehensive Measure of Evaluation for Non-Normal Process Capability with Beta Distributions)

  • 김홍준;김진수;전창희
    • 산업경영시스템학회지
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    • 제22권52호
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    • pp.69-79
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    • 1999
  • The main objective of this study are to propose two methods that would be a comprehensive measure of evaluation for non-normal process capability with Beta distributions. First method is introduced using process capability index $C_{psk}$ by the Pearson system and Johnson system. The Pearson system and the Johnson System selected for process capability index calculation have a equivalent result of this study that the ranking of the seven indices in terms of sensitivity to departure of the process median from the target value from the most sensitive one up to the least sensitive are $C^{*}_{pm}$ , $C_{psk}$ , $C_{s}$ , $C_{pmk}$ , $C_{pm}$ , $C_{pk}$ , $C_{p}$ . Second method show using the percentage nonconforming by the Pearson, Johnson and Burr functions. In thus study, we find that the Pearson system and the Burr system are a reasonable method to estimate percentage nonconforming. But, the exact procedure for deriving this estimate will be based on Beta distribution. Accordingly, if a process is not normally distributed , but normal-based techniques are used serious errors can result.

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이변량 지수 공정 하에서 위험함수와 공정능력지수에 대한 통계적 추정 (Statistical Estimation for Hazard Function and Process Capability Index under Bivariate Exponential Process)

  • 조중재;강수묵;박병선
    • Communications for Statistical Applications and Methods
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    • 제16권3호
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    • pp.449-461
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    • 2009
  • 최근의 생산 공정은 공정의 자동화, 고객 요구의 다양화 등으로 많은 품질 특성치들을 갖는 다변량 공정의 형태가 일반적이며, 벡터 공정능력지수는 이러한 다변량 공정의 능력을 평가하기 위한 대표적인 측도라 할 수 있다. 한편 공정의 분포에 대한 정보를 정확히 파악하기 어려운 실제 현장의 상황에서 보다 정확한 공정능력을 평가할 수 있는 통계적 추정 문제는 현실적으로 중요한 문제라고 할 수 있다. 본 논문에서는 특정한 이변량 지수 공정 하에서 이변량 벡터 공정능력지수 $C_{pkl}$에 대한 신뢰영역의 추정 문제에 관하여 연구하였다. 먼저 지수분포의 특성을 고려하여 실제 현장에서 널리 사용되고 있는 가장 기본적인 일변량 공정능력지수들 중에서 규격 하한만을 고려한 형태인 $C_{pkl}$에 관하여 이변량 벡터 공정능력지수 $C_{pkl}=(C_{pklx},\;C_{pkly})$로 확장 정의하고, 이 지수의 플러그-인 추정량 및 관련 극한 확률분포를 유도하였다. 또한 이 지수에 대해 Marshall과 Olkin (1967)의 이변량 지수분포 모형을 기초로 근사 신뢰영역을 제시하였으며, 모의실험을 통하여 이변량 벡터 공정능력지수 $C_{pkl}$에 대한 95% 정규 근사(Asymptotic Normality: AN) 신뢰영역에 대한 이용가능성 및 효율성을 비교 분석하였다.

AHP기법을 이용한 농식품 유통법인 경영진단지표 개발 (Development of Performance Indices for Agro-food Distribution Corporations Based on the AHP Method)

  • 김동환;현종기
    • 유통과학연구
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    • 제15권12호
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    • pp.95-102
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    • 2017
  • Purpose - This study aims to develop diagnostic indices for managerial performance of agro-food distribution corporations. In particular, weights of diagnostic indices were estimated using the AHP method. Management diagnosis on agro-food distribution corporations is expected to increase their competitiveness in the domestic market as well as in international markets. Research design, data, and methodology - It develops weights or importance of the diagnostic indices based upon the survey of 21 experts in food distribution management. The survey was carried out using e-mail. Management diagnostic indices were developed based upon four BSC(Balanced Scorecard) perspectives of finance, learning/growth/leadership, customer, and internal process/technology. Results - Diagnostic indices on financial perspective consist on profitability, productivity, growth, stability and activity. Learning and leadership perspective indices consist of management will, CEO leadership, level of learning, innovation, and level of management information system. Customer perspective indices are branding, customer and channel management and internal process/technology indices consist of fourteen sub-indices representing technologies, efficiency, and dynamics. It was estimated that the weight of financial perspective index was 0.3, internal process/technology perspective index 0.248, customer category index 0.247, and learning, growth and leadership perspective index 0.205. This study also estimates weights of sub-indices for managerial diagnosis by four different perspectives. Estimated weight of profitability (0.085) is the greatest among financial perspective indices, followed by stability (0.072), growth (0.053), productivity (0.051), and activity (0.038). While estimated weights of leadership, capability, and information indices are 0.100, 0.061, and 0.044 respectively, weights of marketing, customer management, and quality and service indices are 0.104, 0.093, and 0.051, respectively. Among internal process/technology perspective, estimated weights of efficiency, technology, and innovation indices are 0.106, 0.088, and 0.054, respectively. Conclusions - The diagnostic indices for managerial performance of agro-food distribution corporations would be utilized by agro-food distribution corporations themselves, extension service institutions, and consultants. It is also expected that central and local governments use diagnostic indices developed in this study for the purpose of evaluating the effects of governmental support programs for agro-food distribution corporations. Futhermore researchers and consultants would modify diagnostic indices developed in this study, reflecting characteristics and situation of types of agro-food distribution corporations.

Bootstrapping Vector-valued Process Capability Indices

  • Cho, Joong-Jae;Park, Byoung-Sun
    • Communications for Statistical Applications and Methods
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    • 제10권2호
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    • pp.399-422
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    • 2003
  • In actual manufacturing industries, process capability analysis often entails characterizing or assessing processes or products based on more than one engineering specification or quality characteristic. Since these characteristics are related, it is a risky undertaking to represent variation of even a univariate characteristic by a single index. Therefore, the desirability of using vector-valued process capability index(PCI) arises quite naturally. In this paper, some vector-valued ${PCI}_p$ ${C}_p$=(${C}_{px}$, ${C}_{py}$),${C}_{pk}$=(${C}_{pkx}$, ${C}_{pky}$) and ${C}_{pm}$=(${C}_{pmx}$, ${C}_{pmy}$) considering univariate PCIs ${C}_p$,${C}_{pk}$ and ${C}_{pm}$ are studied. First, we propose some asymptotic confidence regions of our vector-valued PCIs with bootstrap. And we examine the performance of asymptotic confidence regions of our vector-valued PCIs ${C}_p$ and ${C}_{pk}$ under the assumption of bivariate normal distribution BN($\mu_{x}$, $\mu_{y}$, $\sigma_{x}^{2}$, $\sigma_{y}^{2}$, $\rho$) and bivariate chi-square distribution Bivariate $x^2$(5,5,$\rho$).

다측정 표본크기에 대한 공정능력지수 분석 (Analysis of the Process Capability Index According to the Sample Size of Multi-Measurement)

  • 이도경
    • 산업경영시스템학회지
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    • 제42권1호
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    • pp.151-157
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    • 2019
  • This study is about the process capability index (PCI). In this study, we introduce several indices including the index $C_{PR}$ and present the characteristics of the $C_{PR}$ as well as its validity. The difference between the other indices and the $C_{PR}$ is the way we use to estimate the standard deviation. Calculating the index, most indices use sample standard deviation while the index $C_{PR}$ uses range R. The sample standard deviation is generally a better estimator than the range R. But in the case of the panel process, the $C_{PR}$ has more consistency than the other indices at the point of non-conforming ratio which is an important term in quality control. The reason why the $C_{PR}$ using the range has better consistency is explained by introducing the concept of 'flatness ratio'. At least one million cells are present in one panel, so we can't inspect all of them. In estimating the PCI, it is necessary to consider the inspection cost together with the consistency. Even though we want smaller sample size at the point of inspection cost, the small sample size makes the PCI unreliable. There is 'trade off' between the inspection cost and the accuracy of the PCI. Therefore, we should obtain as large a sample size as possible under the allowed inspection cost. In order for $C_{PR}$ to be used throughout the industry, it is necessary to analyze the characteristics of the $C_{PR}$. Because the $C_{PR}$ is a kind of index including subgroup concept, the analysis should be done at the point of sample size of the subgroup. We present numerical analysis results of $C_{PR}$ by the data from the random number generating method. In this study, we also show the difference between the $C_{PR}$ using the range and the $C_P$ which is a representative index using the sample standard deviation. Regression analysis was used for the numerical analysis of the sample data. In addition, residual analysis and equal variance analysis was also conducted.

재표집방법에 의한 공정관리지수의 신뢰구간 (Confidence Interval for Capability Process Indices by the Resampling Method)

  • 남경현
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제1권1호
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    • pp.55-63
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    • 2001
  • In this paper, we utilize the asymptotic variance of $C_{pk}$ to propose a two-sided confidence interval based on percentile-t bootstrap method. This confidence interval is compared with the ones based on the standard and percentile bootstrap methods. Simulation results show that percentile-t bootstrap method is preferred to other methods for constructing the confidence interval.l.

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객체지향언어를 이용한 통계적 공정관리 소프트웨어의 구현 (Implementation of Statistical Process Control Software developed by Object Oriented Tools)

  • 신봉섭
    • 품질경영학회지
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    • 제27권4호
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    • pp.256-265
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    • 1999
  • In this paper, we Present the implementation of statistical process control software by using XLISP-STAT which is a kind of object oriented language under Windows environment. This software can be used to generate the graphic objects for various control charts, histogram and plots using the full-down menu system. This software can also be used to calculate control limits, process capability indices and test procedures for normality.

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2차원 벡터 공정능력지수 Cpmk의 추정량과 극한분포 이론에 관한 연구 (On the Plug-in Estimator and its Asymptotic Distribution Results for Vector-Valued Process Capability Index Cpmk)

  • 조중재;박병선
    • Communications for Statistical Applications and Methods
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    • 제18권3호
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    • pp.377-389
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    • 2011
  • 공정능력지수는 공정능력을 측정하고 분석하기 위하여 매우 중요한 역할을 하는 측도로, 품질수준과 밀접한 관계가 있을 뿐만 아니라 보다 높은 품질수준은 고객들에게 더 큰 만족을 가져다 준다. 제3세대 공정 능력지수 $C_{pmk}$는 gms히 6시그마 산업현장에서 공정능력을 평가하기 위하여 유용하게 사용되는 두 가지 지수 $C_p$$C_{pk}$보다 이론적으로 강력한 지수이다. 실제로 제조현장에서 두 가지 이상의 서로 연관이 있는 품질특성치들과 제품에 대한 규격한계들을 사용하여 보다 정확한 공정능력 분석이 필요할 것이다. 이러한 경우에 단순히 하나의 일변량 공정능력지수를 통하여 공정능력분석을 하기 보다는 벡터 공정능력지수나 다변량공정능력지수를 통하여 분석을 수행하는 것이 바람직할 것이다. 본 논문에서는 3세대 공정능력지수 $C_{pmk}$를 고려하여 2차원 벡터 공정능력지수 $C_{pmk}$ = ($C_{pmkx}$, $C_{pmky}$)$^t$에 대하여 연구하였다. 우선, $C_{pmk}$에 대한 플러그-인(plug-in) 추정량 $\hat{C}_{pmk}$과 관련하여 핵심내용인 극한 확률분포를 유도하였다. 나아가 이러한 결과를 기초로 이변량 정규분포하에서 공분산 행렬 $V_{pmk}$을 구체적으로 계산하였다. 또한 이 행렬의 추정을 통하여 벡터 공정능력지수 $C_{pmk}$에 대한 근사적인 공동 신뢰영역을 제시함으로써, 본 논문에서의 극한분포 연구결과가 벡터 공정능력지수 $C_{pmk}$에 대한 통계적 추론에 유용하게 활용될 수 있음을 보여주었다.

6시그마 품질을 위한 Gage R&R의 영향에 관한 연구 (A Study on the Effect of Gage R&R for 6 Sigma Quality)

  • 이승훈;이정환
    • 산업경영시스템학회지
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    • 제23권55호
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    • pp.13-24
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    • 2000
  • 6 sigma movement is the most prominent quality improvement methodology in practice. Measurement plays an important role in helping any organization improve quality. Therefore, the measurement systems analysis is the first step for the quality improvement of manufacturing process in 6 sigma movement. In this study, we investigate the effect of Gage Repeatability and Reproducibility(Gage R&R) in view of defect rate and process capability indices, and provide guidelines for acceptance of gage repeatability and reproducibility(%R&R) for six sigma quality.

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측정시스템 분석을 위한 2차원 척도 평가 (Two-Dimensional Assessment for Measurement System Analysis)

  • 서순근
    • 품질경영학회지
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    • 제42권4호
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    • pp.607-616
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    • 2014
  • Purpose: This paper reviews popular measurement system indices and proposes a procedure for assessing a measurement system using two parameters with intraclass correlation and a factor for process capability. Methods: Gage Repeatability and Reproducibility(GR&R), precision-to-tolerance ratio(PTR), number of distinct categories, producer's and consumer's risks are employed to assess the measurement capabilities and discuss the relationships between measurement system metrics. Results: Two-dimensional plot by two parameters is presented to assess adequacy of the measurement system and process capability. A numerical example and previously studied case study are provided for illustration. Conclusion: The procedure proposed in this paper using two-dimension parameters provides a valuable procedure and helpful guidelines to quality and production managers in assessing the capabilities of a measurement system and choosing the needed actions to be the most benefit.