• Title/Summary/Keyword: preventive repair

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Optimal Periodic Preventive Maintenance with Improvement Factor (개선지수를 고려한 주기적 예방보전의 최적화에 관한 연구)

  • Jae-Hak Lim
    • Journal of Korean Society for Quality Management
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    • v.31 no.3
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    • pp.193-204
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    • 2003
  • In this paper, we consider a periodic preventive maintenance(PM) policy in which each PM reduces the hazard rate but remains the pattern of hazard rate unchanged. And the system undergoes only minimal repairs at failures between PM's. The expected cost rate per unit time is obtained. The optimal number N of PM and the optimal period x, which minimize the expected cost rate per unit time are discussed. Explicit solutions for the optimal periodic PM are given for the Weibull distribution case.

A Production and Preventive Maintenance Policy with Two Types of Failures (두 가지 고장형태를 고려한 생산 및 예방보전 정책)

  • 김호균;조형수
    • Journal of Korean Society for Quality Management
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    • v.30 no.3
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    • pp.53-65
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    • 2002
  • This paper studies an economic manufacturing quantity (EMQ) model with two types of failures and planned preventive maintenance of the production facility. One is a type I (major) failure which should be corrected by a failure maintenance and the other is a type H (minor) failure which can be minimally repaired without interrupting the production run. The objective is to determine the lot size and preventive replacement policy minimizing the long-run expected cost per unit time. We consider a control policy with a constant production lot size and preventive maintenance after completing n production runs. It is assumed that both preventive and failure maintenance times are random and the demand arriving during a stock-out period is lost. An expression for the expected cost per unit time is obtained in the general case. A special case is discussed and numerical results are provided.

Two PM policies following the expiration of free-repair warranty (무료수리보증이 종료된 이후의 두 예방보전정책)

  • Jung, Ki-Mun
    • Journal of the Korean Data and Information Science Society
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    • v.20 no.6
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    • pp.999-1007
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    • 2009
  • This paper considers the optimal periodic preventive maintenance (PM) policy following the expiration of free-repair warranty. We assume that two periodic PM models with random maintenance quality which were proposed by Wu and Clements-Croome (2005) and Jung (2006b), respectively. Given the cost structure to the user during the cycle of the product, we derive the expressions for the expected cost rate per unit time. Also, we obtain the optimal PM number and the optimal PM period by minimizing the expected cost rate per unit time. The numerical examples are presented for illustrative purpose.

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An Optimum Maintenance Policy : A bayesian approach to periodic incomplete preventive maintenance with minimal repair at failure

  • Park, Kwang-Su;Jun, Chi-Hyuck
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1997.10a
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    • pp.193-196
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    • 1997
  • In this paper we consider a Bayesian theoretic approach to periodic incomplete preventive maintenance with minimal repair at failure. We assume that the system failure rate is increasing as the frequency of PM increases and that the system is replaced at the K-th PM under this maintenance strategy. The optimal policies which minimize the expected cost rates are discussed. We seek the optimal periodic PM interval x and replacement time K under a Weibull failure intensity. Assuming suitable prior distribution for the Weibull parameters, we derive the posterior distribution incorporating failure data and obtain the updated optimal replacement strategies.

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Applying BIM and GIS to Railway Maintenance Works in Taiwan

  • Liu, Li-Shih;Shr, Jin-Fang
    • International Journal of Aerospace System Engineering
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    • v.2 no.1
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    • pp.18-23
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    • 2015
  • Based on real jobs, this study was carried out the Railway maintenance works in Taiwan. It hopes to use Geographic Information System(GIS) and Building Information Modeling(BIM) for changing the maintenance model from "post-damage repair" to "preventive maintenance". Accordingly, this research will build a Railway Repairing Database that installs all repair data. This database will also connect to GIS so that can be the source of analysis and statistic for repair paln. The main results of research are as follows: I. All data stored on cloud space that raises the ability to manage and plan on repair. II. Simplify the file work and increase the quantity of case data to the manager who can get more reliable source. III. The data offer objective judgment to avoid subjective argument. IV. Add the GIS information to improve the maintenance because of good analisis.

Two Forms of Preventive Replacement Policy with Minimal Repair at Failure (수리사용 후 교환(交換)정책의 두 형태)

  • Park, Gyeong-Su;Gang, Ho-Seon
    • Journal of Korean Institute of Industrial Engineers
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    • v.4 no.1
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    • pp.1-3
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    • 1978
  • This paper presents a model for determining the optimal number of minimal repairs before replacement. The basic concept parallels the periodic replacement model with minimal repair at failure introduced by Barlow and Hunter, only difference being the replacement signalled by the number of previous minimal repairs performed on the unit. In the case of Weibull distribution, which is widely used as a general failure distribution, the optimal solution could be obtained numerically and seems more cost effective compared to the Barlow and Hunter's Policy II.

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Reliability Analysis and Preventive Maintenance for Fatigue Life of End Beam for Uncovered Freight Car (무개화차용 엔드빔의 피로수명에 대한 신뢰성 분석과 계획예방정비)

  • Baek Seok Hem;Jeon Joo Heon;Lee Kyoung Young;Cho Seok Swoo;Joo Won Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.495-502
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    • 2005
  • Increased cumulative running times of railroad vehicle brings out such degradation as wear and fatigue. It doesn't adapt corrective maintenance which repairs a poor part after a trouble but use preventive maintenance which fixes a bad part before a trouble. There were a few researches for preventive maintenance such as inspect affairs and facilities management. They couldn't estimate the operation reliability on railroad vehicle. Therefore, this study proposes the preventive maintenance procedure that predict repair period of end beam fur uncovered freight car using reliability function and instantaneous failure rate on the basis of fatigue test and load history data.

A Study on Condition-based Maintenance Policy using Minimum-Repair Block Replacement (최소수리 블록교체 모형을 활용한 상태기반 보전 정책 연구)

  • Lim, Jun Hyoung;Won, Dong-Yeon;Sim, Hyun Su;Park, Cheol Hong;Koh, Kwan-Ju;Kang, Jun-Gyu;Kim, Yong Soo
    • Journal of Applied Reliability
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    • v.18 no.2
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    • pp.114-121
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    • 2018
  • Purpose: This study proposes a process for evaluating the preventive maintenance policy for a system with degradation characteristics and for calculating the appropriate preventive maintenance cycle using time- and condition-based maintenance. Methods: First, the collected data is divided into the maintenance history lifetime and degradation lifetime, and analysis datasets are extracted through preprocessing. Particle filter algorithm is used to estimate the degradation lifetime from analysis datasets and prior information is obtained using LSE. The suitability and cost of the existing preventive maintenance policy are each evaluated based on the degradation lifetime and by using a minimum repair block replacement model of time-based maintenance. Results: The process is applied to the degradation of the reverse osmosis (RO) membrane in a seawater reverse osmosis (SWRO) plant to evaluate the existing preventive maintenance policy. Conclusion: This method can be used for facilities or systems that undergo degradation, which can be evaluated in terms of cost and time. The method is expected to be used in decision-making for devising the optimal preventive maintenance policy.

Reliability Estimation of End Beam for Uncorved Freight Car using Damage Summation Method (신뢰성 분석을 이용한 무개화차용 엔드빔의 피로수명 평가와 계획예방정비)

  • Lee, Kyoung-Young;Jeong, Joo-Heon;Baek, Seok-Heum;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.394-399
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    • 2004
  • Increased cumulative running times of railroad vehicle brings out such degradation as wear and fatigue. It don't adapt corrective maintenance which repairs a poor pan after a trouble but use preventive maintenance which fixes a bad part before a trouble. There were a few researches for preventive maintenance such as inspect affairs and facilities management. They couldn't estimate the operation reliability on railroad vehicle. Therefore, this study proposes the preventive maintenance procedure that predict repair period of end beam for uncovered freight car using reliability function and instantaneous failure rate on the basis of fatigue test and load history data.

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Cost optimization for periodic PM policy

  • Jung, Ki-Mun
    • Proceedings of the Korean Statistical Society Conference
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    • 2005.11a
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    • pp.73-78
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    • 2005
  • This paper considers a preventive maintenance policy following the expiration of renewing warranty, Most preventive maintenance models assume that each PM costs a fixed predetermined amount regardless of the effectiveness of each PM. However, it seems more reasonable to assume that the PM cost depends on the degree of effectiveness of the PM activity. In this paper we consider a periodic preventive maintenance policy following the expiration of renewing warranty when the PM cost is an increasing function of the PM effect. The optimal number and period for the periodic PM policy with effect dependent cost that minimize the expected cost rate per unit time over an infinite time span are obtained.

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