• 제목/요약/키워드: preventive optimal-maintenance

검색결과 117건 처리시간 0.029초

성취가용도를 고려한 최적 수리횟수 결정모델에 관한 연구 (A Determination of an Optimal Repair Number under Achieved Availability Constraint)

  • 나인성;박명규
    • 한국신뢰성학회지:신뢰성응용연구
    • /
    • 제7권1호
    • /
    • pp.13-22
    • /
    • 2007
  • A preventive maintenance model, caller FNBM (${\alpha},{\delta},{\gamma}$) model, is proposed to decide an optimal repair number under achieved availability requirements (r) along with taking two types of failures (repairable or irrepairable) into account. In this model, the current system is replaced by a new one in case when it doesn't meet the achieved availability requirement, even though it is repairable failure; Othewise it is replaced in time of the first irrepairable failure. Assumed that the j-th failure is repairable with probability ${\alpha}_j$ minimal repairs are allowed for repairable failure between replacements. Expected cost rate for preventive maintenance model is developed using NHPP (Non - Homogeneous Poisson Process) in order to de term in the optimal number $n^*$, also numerical examples are shown in order to explain the proposed model. Since the proposed FNBM (${\alpha},{\delta},{\gamma}$) model includes Park FNBM model (1979) and Nakagawa FNBM (p) model (1983) m this proposed model is thought to be better than previous model, especially for weapon system which requires availability as primary parameter.

  • PDF

수정된 Wu와 Clements-Croome의 예방보전 모형 (Modified Wu and Clements-Croome's PM model)

  • 정기문
    • Journal of the Korean Data and Information Science Society
    • /
    • 제25권4호
    • /
    • pp.791-798
    • /
    • 2014
  • Wu와 Clements-Croome (2005)은 확률적 보전효과를 갖는 예방보전 모형을 제안하였는데, 그들은 각각의 예방보전 활동이 이루어진 이후에 시스템의 상태가 고장률 측면에서 새로운 것처럼 되고, 이전보다 더 급격하게 증가하는 고장률을 갖는다고 가정하였다. 그러나 예방보전 활동 이후의 시스템의 상태가 새로운 것처럼 된다는 것은 현실적으로 매우 강한 가정이라고 할 수 있다. 따라서 본 논문에서는 수정된 Wu와 Clements-Croome의 예방보전 모형을 제안하고 최적의 예방보전정책을 제시하고자 한다. 또한, 최적의 예방보전정책을 결정하기 위해서 제안된 모형에 대한 단위시간당 기대비용을 사용하였다, 즉, 단위시간당 기대비용을 최소화하는 최적의 예방보전 횟수와 주기를 결정하였다. 끝으로 수치적 예를 통해서 제안된 예방보전정책을 설명하였다.

Analysis of Revenue-Sharing Contracts for Service Facilities

  • Yeh, Ruey Huei;Lin, Yi-Fang
    • Industrial Engineering and Management Systems
    • /
    • 제8권4호
    • /
    • pp.221-227
    • /
    • 2009
  • There are customer services jointly provided by two facilities so that each customer will complete the course made up of both facilities' sub-services. The two facilities are assumed invested respectively by an infrastructure owner and one subordinate facility owner, whose partnership is built on their capital investments. This paper presents a mathematical model of Stackelberg competition between the two facility owners to derive their optimal Nash equilibrium. In this study, each facility owner's profit is consisted of fixed revenue fractions of sold services, operating costs (including depreciation cost) and maintenance costs of her facility. The maintenance costs of one facility are incurred both by failures and deterioration due to usage. Moreover, for both facilities, failures are rectified immediately by minimal repairs and preventive maintenance is carried out at a fixed time epoch. Additional assumptions are also employed to develop the model such as customer arrivals are manipulated to follow a Poisson process, and each facility's lifetime is independently Weibull-distributed. The Stackelberg game proceeds as follows. At the first stage of decision making process, the infrastructure owner (acting as a leader) decides the allocation of revenue shares based on her self-interest. After observing the allocation of revenue shares, the subordinate facility owner determines her own optimal price of services. This paper investigates actions and reactions of the two partners in the system. Then analytical conditions are proposed to achieve a unique optimal Nash equilibrium. Finally, some suggestions for further research are discussed.

컨테이너 크레인의 예방정비 일정에 관한 연구 (A Study on Preventive Maintenance of Container Cranes)

  • 윤원영;손범신;최용석
    • 한국항해항만학회지
    • /
    • 제33권6호
    • /
    • pp.429-436
    • /
    • 2009
  • 컨테이너터미널에서 사용되는 컨테이너 크레인은 컨테이너 선박의 컨테이너를 양적하하는 주요 장비이다. 크레인이 고장이 나면, 컨테이너터미널의 생산성을 감소시킬 것이다. 본 논문은 컨테이너 크레인에 대한 예방정비 일정을 다룬다. 컨테이너 크레인은 많은 부품으로 구성되고 3개의 모델을 사용하여 컨테이너 크레인의 구조를 분석한다. 그리고 최적의 예방정비 일정을 결정하기 위하여 유전자 알고리즘을 적용하고 시뮬레이션 시스템을 통해서 제안된 방법의 성능을 평가한다. 마지막으로 작업일정에 기초하여 산업체에서 발견된 예방정비 일정을 조정하는 방법을 설명한다.

일반수리회수에 의한 장비 교환 정책 (Preventive Replacement Policy with the Number of General Repairs)

  • 김용필;윤덕금
    • 품질경영학회지
    • /
    • 제28권3호
    • /
    • pp.11-17
    • /
    • 2000
  • This paper presents a model for determining the optimal number of general repairs and supplementary input cost limit rate in addition to minimal repair cost rate to implement preventive maintenance. The basic concept parallels the periodic replacement model with minimal repair at failure introduced by Barlow and Hunter(1960) and Park(1979), only difference being the replacement signalled by the number of previous general repairs performed on the system. A general repair brings the state of the system to a certain better state than before repaired. Numerical examples are provided.

  • PDF

복합화력발전기의 신뢰도 기반 유지보수를 위한 확률론적 FMECA 평가 (Stochastic FMECA Assessment for Optimal RCM of Combustion-Turbine Generating Unit)

  • 주재명;이승혁;신준석;김진오
    • 전기학회논문지
    • /
    • 제56권2호
    • /
    • pp.254-259
    • /
    • 2007
  • PM(Preventive Maintenance) can avail the generating unit to reduce cost and gain more profit in a competitive supply-side power market. So, it is necessary to perform reliability analysis on the power systems in which reliability is essential. Thus, to schedule optimal PM planning based on reliability that is defined RCM(Reliability-Centered Maintenance), FMECA(Failure Mode Effects and Criticality Analysis) assessment is very important. Therefore, in this paper, the procedure of FMECA assessment for optimal RCM is proposed by probabilistic approach using real historical failure data of combustion-turbine generators in Korean power systems. The stochastic FMECA is performed based on the effects of probable failure modes of combustion-turbine generating unit.

KTX 2차 구동장치에 대한 예방정비 비용의 최적화에 관한 연구 (A Study on Cost Optimization of Preventive Maintenance for the Second Driving Devices for Korea Train Express)

  • 정진태;김철수
    • 한국산학기술학회논문지
    • /
    • 제17권2호
    • /
    • pp.1-7
    • /
    • 2016
  • 차축 감속기와 차륜으로 구성된 고속철도차량 2차 구동장치는 일체형 조립체이지만, 상이한 기술사양으로 인하여 이들의 예방정비 주기는 서로 다르다. 특히, 이들은 완전분해 정비주기에 따라 매번 동시에 탈부착 작업을 수행한다. 따라서 불필요한 완전분해 정비를 감소하고 높은 열차 가용도를 유지하기 위해서는 신뢰성 중심 유지보수 관점에서 예방정비 비용의 최적화가 중요하다. 본 연구에서는 실제 정비이력으로부터 두 구성품들에 대한 결함나무 분석을 수행하고, 각 하부부품들의 치명도를 고려한 수정된 신뢰도를 각각 평가하였다. 두 구성품에 대한 예방 정비비용의 최적화는 기준 신뢰도 및 개선율을 고려한 유전자 알고리즘으로부터 구하였다. 비용의 최적화는 개체의 적합도 함수에 대한 최대값으로부터 얻는다. 유전자 알고리즘에 의한 최적의 완전분해 정비주기는 285만km로서, 기존 방법의 총비용과 비교하여 약 21% 감소하였다.

Recent Advances In Burn-in

  • Na Myung Hwan;Son Young Sook;Cha Ji Hwan
    • Communications for Statistical Applications and Methods
    • /
    • 제12권1호
    • /
    • pp.1-9
    • /
    • 2005
  • Burn-in is an engineering method which is used to eliminate early failures of products or systems after they have been produced. Recently, various models for determining optimal burn-in times have been developed, where some preventive maintenance policies were considered together with burn-in problem. In this paper, a survey of recent research in burn-in is undertaken.

보전조직이 보전성과지표에 미치는 영향에 관한 연구 : 제지산업을 중심으로 (A Study on the Effect of Maintenance Organization over Maintenance Performance Index : Based on Paper Industry)

  • 구성태;김창은
    • 대한산업공학회지
    • /
    • 제39권6호
    • /
    • pp.599-608
    • /
    • 2013
  • This study is intended to propose optimal maintenance organization to process industry, especially paper industry by analyzing maintenance organization of paper industry and finding out how the maintenance organization and the allocation of maintenance resources influence maintenance performance indices here in this paper. In this study, we analyzed the maintenance organization in detail and studied correlation between maintenance organization and equipment failure rate for the major top six domestic paper-mills in market share. According to the study, the maintenance organization has been changed in accordance with its business environment, but its performance was different by both the allocation way of maintenance resources and the structure of maintenance organization. For paper industry, whose availability is the most important key index that determines the success or failure of a business, it turns out to be the most effective strategy that operates the combination maintenance combined central maintenance with area maintenance and allocates the maintenance resources mainly for preventive maintenance. In particular, it turned out to be that there is the strong positive correlation between the rate of shift workers and the equipment failure rate. The results of this study is not limited to paper industry, but expandable to other industry. So it is expected that the direction of the maintenance organization would be given to the company which is struggling to improve its availability.

전기철도 가공전차선로의 신뢰성 기반 유지보수(RCM)에 관한 연구 (A Study on RCM Approach to Catenary System of Electric Railway)

  • 윤응규;최규형
    • 전기학회논문지
    • /
    • 제65권8호
    • /
    • pp.1457-1465
    • /
    • 2016
  • A RCM approach to maintenance of the catenary system of electric railway is proposed. The proposed RCM approach provides a maintenance-oriented FMECA procedure to derive critical failure modes by analyzing failure effects and a RCM decision logic tree to suggest optimal maintenance works for the derived failure modes. By applying the proposed RCM procedures to the catenary system of high speed railway, it is suggested that strand breaks of dropper and voltage equalizing wire, and trolly wire wear-out are the critical failure modes for whom maintenance works based on condition monitoring should be applied instead of conventional time-based preventive maintenance. It is also proposed by reliability analysis that replacement time of dropper can be reduced from 18 years to 10 years. These results show that the proposed RCM approach can optimize the maintenance procedures of catenary system.