• Title/Summary/Keyword: press operation

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A Study on the Forming of Parts for Automobile using Fine Blanking Process (파인블랭킹 공정을 이용한 자동차용 부품의 가공에 관한 연구)

  • 한규택
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.267.2-272
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    • 1998
  • The fine blanking is a process of press-working which makes possible to produce thick sheet metal parts of finished sheared surface and close dimensional accuracy over whole material thickness in single blanking operation. Fineblanked parts in general are characterized by their cleanly sheared surface over the whole stock thickness and accurate size for the specific functions. The fine blanking technology is urgently needed to remove secondary operations which are necessary in conventional blanking operation and cost reduction. In this study, the effect of material texture and vee-ring on parts for automobile is investigated by experimental observation and analysis.

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Experimental and analytical behavior of a prestressed U-shaped girder bridge

  • Wu, Xun;Li, Hui
    • Structural Engineering and Mechanics
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    • v.61 no.3
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    • pp.427-436
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    • 2017
  • This paper presents an experimental and analytical investigation on the behavior of a U-shaped girder subjected to operation, cracking and ultimate loads. A full-scale destructive test was conducted on a U-shaped girder to study the cracking process, load-carrying capacity, failure mechanism and load-deformation relationships. Accordingly, the tested U-shaped girder was modeled using ANSYS and a non-linear element analysis was conducted. The investigation shows that the U-shaped girder meets the specified requirements of vertical stiffness, cracking and ultimate load capacity. Unfavorable torsional effect is tolerable during operation. However, compared with box girders, the U-shaped girder has a more transverse mechanical effect and longitudinal cracks are apt to occur in the bottom slab.

Recent advances and future potential of anaerobic ceramic membrane bioreactors for wastewater treatment: A review

  • Cha, Minju;Kim, Soyoun;Park, Chanhyuk
    • Membrane and Water Treatment
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    • v.11 no.1
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    • pp.31-39
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    • 2020
  • Anaerobic membrane bioreactor (AnMBR) treatment has been widely studied in recent years because of the potential for production of bio-energy from wastewater and energy-positive operation of wastewater treatment plants. Several AnMBR systems, including those that incorporate ceramic membranes, take advantage of enhanced water permeability and low membrane fouling potentials. Given that differences in the ceramic membranes may influence the results of AnMBR studies, relevant details are discussed in this review, which focuses on the profiles of common ceramic membranes used in AnMBR, treatment and filtration performances of different anaerobic ceramic membrane bioreactors (AnCMBRs), and the membrane fouling mitigation methods available for effective AnCMBRs operation. The aim of this review is to provide a comprehensive summary of AnCMBR performance, feed wastewater characteristics, operating conditions, and the methods available for effective fouling mitigation.

Performance Analysis of a Die FAbrication Process In Automotive Production (자동차 금형 생산공정의 물류분석)

  • 김상훈
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.36-40
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    • 1998
  • Tool shop of the‘D’Motor Co.(DMC) fabricates dies for producing automotive press panels. In order to increase the production capacity of the tool shop, DMC established an FMS that consists of high-speed machines and a CMM at the tool shop in 1997. Due to the difference in machine capability among the existing machines and the new FMS it is needed to find an optimal way of allocating workloads among machines to maximize the production. In a way to solve this, we model the die fabrication process of the tool shop and analyze its performance by computer simulation. In this study, we at first identify the bottleneck processes of the die fabrication process under the current operation policy. Then, we derive some alternative operating policies applicable to the tool shop, and analyze the optimal operation policy by comparing the performance of the tool shop following each alternative policy.

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Dynamic stability of a metal foam rectangular plate

  • Debowski, D.;Magnucki, K.;Malinowski, M.
    • Steel and Composite Structures
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    • v.10 no.2
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    • pp.151-168
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    • 2010
  • The subject of the paper is an isotropic metal foam rectangular plate. Mechanical properties of metal foam vary continuously through plate of the thickness. A nonlinear hypothesis of deformation of plane cross section is formulated. The system of partial differential equations of the plate motion is derived on the basis of the Hamilton's principle. The system of equations is analytically solved by the Bubnov-Galerkin method. Numerical investigations of dynamic stability for family rectangular plates with respect analytical solution are performed. Moreover, FEM analysis and theirs comparison with results of numerical-analytical calculations are presented in figures.

Multi-sensor data-based anomaly detection and diagnosis of a pumped storage hydropower plant

  • Sojin Shin;Cheolgyu Hyun;Seongpil Cho;Phill-Seung Lee
    • Structural Engineering and Mechanics
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    • v.88 no.6
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    • pp.569-581
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    • 2023
  • This paper introduces a system to detect and diagnose anomalies in pumped storage hydropower plants. We collect data from various types of sensors, including those monitoring temperature, vibration, and power. The data are classified according to the operation modes (pump and turbine operation modes) and normalized to remove the influence of the external environment. To detect anomalies and diagnose their types, we adopt a multivariate normal distribution analysis by learning the distribution of the normal data. The feasibility of the proposed system is evaluated using actual monitoring data of a pumped storage hydropower plant. The proposed system can be used to implement condition monitoring systems for other plants through modifications.

Analysis of cavity expansion based on general strength criterion and energy theory

  • Chao Li;Meng-meng Lu;Bin Zhu;Chao Liu;Guo-Yao Li;Pin-Qiang Mo
    • Geomechanics and Engineering
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    • v.37 no.1
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    • pp.9-19
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    • 2024
  • This study presents an energy analysis for large-strain cavity expansion problem based on the general strength criterion and energy theory. This study focuses on the energy dissipation problem during the cavity expansion process, dividing the soil mass around the cavity into an elastic region and a plastic region. Assuming compliance with the small deformation theory in the elastic region and the large deformation theory in the plastic region, combined with the general strength criterion of soil mass and energy theory, the energy dissipation solution for cavity expansion problem is derived. Firstly, from an energy perspective, the process of cavity expansion in soil mass is described as an energy conversion process. The energy dissipation mechanism is introduced into the traditional analysis of cavity expansion, and a general analytical solution for cavity expansion related to energy is derived. Subsequently, based on this general analytical solution of cavity expansion, the influence of different strength criterion, large-strain, expansion radius, cavity shape and characteristics of soil mass on the stress distribution, displacement field and energy evolution around the cavity is studied. Finally, the effectiveness and reliability of theoretical solution is verified by comparing the results of typical pressure-expansion curves with existing literature algorithms. The results indicate that different strength criterion have a relatively small impact on the displacement and strain field around the cavity, but a significant impact on the stress distribution and energy evolution around the cavity.

Seismic analysis of turbo machinery foundation: Shaking table test and computational modeling

  • Tripathy, Sungyani;Desai, Atul K
    • Earthquakes and Structures
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    • v.12 no.6
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    • pp.629-641
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    • 2017
  • Foundation plays a significant role in safe and efficient turbo machinery operation. Turbo machineries generate harmonic load on the foundation due to their high speed rotating motion which causes vibration in the machinery, foundation and soil beneath the foundation. The problems caused by vibration get multiplied if the soil is poor. An improperly designed machine foundation increases the vibration and reduces machinery health leading to frequent maintenance. Hence it is very important to study the soil structure interaction and effect of machine vibration on the foundation during turbo machinery operation in the design stage itself. The present work studies the effect of harmonic load due to machine operation along with earthquake loading on the frame foundation for poor soil conditions. Various alternative foundations like rafts, barrette, batter pile and combinations of barrettes with batter pile are analyzed to study the improvements in the vibration patterns. Detailed computational analysis was carried out in SAP 2000 software; the numerical model was analyzed and compared with the shaking table experiment results. The numerical results are found to be closely matching with the experimental data which confirms the accuracy of the numerical model predictions. Both shake table and SAP 2000 results reveal that combination of barrette and batter piles with raft are best suitable for poor soil conditions because it reduces the displacement at top deck, bending moment and horizontal displacement of pile and thereby making the foundation more stable under seismic loading.

Applications of bridge information modeling in bridges life cycle

  • Marzouk, Mohamed M.;Hisham, Mohamed;Al-Gahtani, Khalid
    • Smart Structures and Systems
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    • v.13 no.3
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    • pp.407-418
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    • 2014
  • The purpose of this paper is to present an Integrated Life Cycle Bridge Information Modeling that can be used throughout different phases of the bridge life cycle including: design, construction, and operation and maintenance phases. Bridge Information Modeling (BrIM) has become an effective tool in bridge engineering and construction. It has been used in obtaining accurate shop drawings, cost estimation, and visualization. In this paper, BrIM is used as an integrated tool for bridges life cycle information modeling. In the design phase, BrIM model can be used in obtaining optimum construction methods and performing structural advanced analysis. During construction phase, the model selects the appropriate locations for mobile cranes, monitors the status of precast components, and controls documents. Whereas, it acts as a tool for bridge management system in operation and maintenance phase. The paper provides a detailed description for each use of BrIM model in design, construction, and operation and maintenance phases of bridges. It is proven that BrIM is an effective tool for bridge management systems throughout their life phases.

Effects of ultrasound coupled with potassium permanganate pre-treatment of sludge on aerobic digestion

  • Demir, Ozlem
    • Advances in environmental research
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    • v.5 no.4
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    • pp.251-262
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    • 2016
  • The biodegradability and decomposition efficiencies increase with the pre-treatment of sludge in a digestion process. In this study, the feasibility of ultrasound coupled with potassium permanganate oxidation as a disintegration method and digestibility of aerobic reactor fed with disintegrated sludge with ultrasound coupled potassium permanganate were investigated. The first stage of the study focused on determining the optimum condition for ultrasonic pre-treatment for achieving better destruction efficiency of sludge. The second part of the study, the aerobic digestibility of sludge disintegrated with ultrasound and potassium permanganate oxidation alone and combined were examined comparatively. The results showed that when 20 min of ultrasonic pre-treatment applied, the specific energy output was 49384 kJ/kgTS with disintegration degree of 58.84%. During the operation of aerobic digester, VS/TS ratios of digesters fed with disintegrated sludge decreased indicating that disintegration methods could obviously enhance aerobic digestion performance. The highest reduction in volatile solids was 75% in the digester fed with ultrasound+potassium permanganate disintegrated sludge at the end of the operation compared to digester fed with raw sludge. Total Nitrogen (TN) and Total Phosphorus (TP) levels in sludge supernatant increased with this combined method significantly. Besides, it promoted the production of ${\bullet}OH$, thus enhancing the release of Carbon (C), Nitrogen (N) and Phosphorus (P) from the sludge. Disintegration with all methods used in this study could not improve Capillary Suction Time (CST) reduction in disintegrated digesters during the operation. The results demonstrated that the combined ultrasound treatment and potassium permanganate oxidation method improves the biodegradability compared to control reactor or their single application.