• Title/Summary/Keyword: precast deck

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Surface flatness and distortion inspection of precast concrete elements using laser scanning technology

  • Wang, Qian;Kim, Min-Koo;Sohn, Hoon;Cheng, Jack C.P.
    • Smart Structures and Systems
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    • v.18 no.3
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    • pp.601-623
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    • 2016
  • Precast concrete elements are widely used in the construction of buildings and civil infrastructures as they provide higher construction quality and requires less construction time. However, any abnormalities in precast concrete surfaces such as non-flatness or distortion, can influence the erection of the elements as well as the functional performance of the connections between elements. Thus, it is important to undertake surface flatness and distortion inspection (SFDI) on precast concrete elements before their delivery to the construction sites. The traditional methods of SFDI which are conducted manually or by contact-type devices are, however, time-consuming, labor-intensive and error-prone. To tackle these problems, this study proposes techniques for SFDI of precast concrete elements using laser scanning technology. The proposed techniques estimate the $F_F$ number to evaluate the surface flatness, and estimate three different measurements, warping, bowing, and differential elevation between adjacent elements, to evaluate the surface distortion. The proposed techniques were validated by experiments on four small scale test specimens manufactured by a 3D printer. The measured surface flatness and distortion from the laser scanned data were compared to the actual ones, which were obtained from the designed surface geometries of the specimens. The validation experiments show that the proposed techniques can evaluate the surface flatness and distortion effectively and accurately. Furthermore, scanning experiments on two actual precast concrete bridge deck panels were conducted and the proposed techniques were successfully applied to the scanned data of the panels.

Applicability Evaluation of Precast Deck to the Maglev Guideway System : Static Performance Test (프리캐스트 바닥판의 자기부상열차 가이드웨이 시스템 적용성 평가 : 정적 성능 실험)

  • Jin, Byeong-Moo;Kim, In-Gyu;Kim, Young-Jin;Lee, Yun-Seok;Ma, Hyang-Wook;Oh, Hyun-Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.985-988
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    • 2008
  • Maglev is a system that a train runs levitated above a rail. Therefore it is very important to maintain a constant levitation gap for achieving serviceability and ride comfort. This study is a cooperation research subject of the 3-1 subject, performance improvement of maglev track structures, of the Center for Urban Maglev Program in Korea, started in 2006. The aim of this study is development of rapid constructions of bridge superstructure for maglev. At present, precast deck is widely used because of its superiority to cast-in-place concrete on quality and the term of works. The research group suggested basic systems of maglev guideway with PSC-U type and trapezoidal open steel box type girder, and precast deck, cooperating with Korea Railroad Research Institute, the managing institute of the 3-1 subject. In this study, full-scale structure was fabricated for structural safety evaluation of precast decks and rail, and a static performance test of those structures was performed.

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Evaluation of Flexural Strength for UHPC Deck Joints with Lap-Spliced Reinforced Steel Bar (UHPC 바닥판 철근겹침이음 연결부의 휨강도 평가)

  • Hwang, Hoon Hee;Yeo, In Soo;Cho, Keun Hee;Park, Sung Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.6
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    • pp.92-99
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    • 2011
  • Ultra High Performance Concrete(UHPC) is a superior structural material with high strength and durability. Construction of light and slim structures is realized to apply this expectable new materials in practice. This research is a part of the project to develop UHPC precast deck system for hybrid cable stayed bridge. The main object of this study is to investigate behavior of the lap-spliced reinforced connection in UHPC. The major parameter considered in experimental plan was lap-spliced length. The 4-points bending test for 12 specimens were conducted to verify the effect of considered parameters. Test results show that the minimum value of lap spliced length of 300mm which specified in current korea high bridge design code was very conservative for UHPC precast deck system.

Experimental Study on the Cracking Loads of LB-DECKs with Varied Cross-Section Details (단면 상세가 변화된 LB-DECK의 균열하중에 대한 실험적 연구)

  • Youn, Seok-Goo;Cho, Gyu-Dae
    • Journal of the Korea Concrete Institute
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    • v.23 no.5
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    • pp.657-665
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    • 2011
  • LB-DECK, a precast concrete panel type, is a permanent concrete deck form used as a formwork for cast-in-place concrete pouring at bridge construction site. LB-DECK consists of 60 mm thick concrete slab and 125 mm height Lattice-girders partly embedded in the concrete slab. These decks have been applied to the bridges, which girder spacings are short enough to resist longitudinal cracking caused by construction loads. This paper presents experimental research work conducted to evaluate the cracking load of LB-DECKs designed for long span bridge decks. Twenty four non-composite beams and four composite beams are fabricated considering three design variables of thickness of concrete slab, height of lattice-girder, and diameter of top-bar. Static loads controlled by displacements are applied to test beams to obtain cracking and ultimate loads. Vertical displacements at the center of beams, strains of top-bar, crack propagation in concrete slab, and final failure modes are carefully monitored. The obtained cracking loads are compared to the analytical results obtained by elastic analyses. Long-term analyses using age-adjusted effective modulus method (AEMM) are also conducted to investigate the effects of concrete shrinkage on the cracking loads. Based on the test results, the tensile strength and the design details of LB-DECKs are discussed to prevent longitudinal cracking of long span bridge decks.

Experimental Study for the Bending Behavior of Precast Concrete Panel and Composite Deck for Railway Bridge (철도교 바닥판용 프리캐스트 패널과 합성 바닥판의 휨거동에 대한 실험적 연구)

  • Seol, Dae-Ho;Lee, Kyoung-Chan;Youn, Seok-Goo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.21-31
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    • 2018
  • This paper presents an experimental investigation on the structural performance of precast ribbed panel specimens and bridge deck specimens fabricated from the panels. The panel specimens are developed for permanent deck forms of railway bridges (PSC girder). The decks of railway bridges have short lengths compared with highway bridges. Therefore, precast panels for railway bridges are different from those of highway bridges. The precast panels have ribs designed for crack control at the bottom of the sections. Two kinds of specimens were examined: one with 400-mm width and one with 1200-mm width. Three specimens of each type were fabricated, and a total of 12 specimens were tested. In this test, the ultimate load, strain of the reinforcement and concrete, crack width, deformation, and slip were measured. The structural performance of the specimens was assessed using the Korea railway bridge design code and Eurocode. All specimens met the current design criteria for structural strength and serviceability.

Evaluation of Proper Level of the Longitudinal Prestress for the Precast Deck of Railway Bridges Considering the Temperature Change (철도교용 프리케스트 바닥판의 온도변화를 고려한 적정한 종방향 프리스트레스 수준의 산정)

  • Jeon, Se Jin;Kim, Young Jin;Kim, Seong Woon;Kim, Cheol Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.3D
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    • pp.499-509
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    • 2006
  • Precast concrete deck has many advantages comparing with the in-situ concrete deck, and has been successfully applied to replacement of the deteriorated decks and to the newly constructed highway bridges in domestic region. In order to apply the precast decks into the railway bridges, however, differences of the load characteristics between the highway and the railway should be properly taken into account including the train load, longitudinal force of the continuous welded rail, acceleration or braking force, temperature change and shrinkage. Proper level of the longitudinal prestress of the tendons that can ensure integrity of the transverse joints in the deck system is of a primary importance. To this aim, the longitudinal tensile stresses induced by the design loads are derived using three-dimensional finite element analyses for the frequently adopted PSC composite girder railway bridge. The effect of the temperature change is also investigated considering the design codes and theoretical equations in an in-depth manner. The estimated proper prestress level to counteract those tensile stresses is above 2.4 MPa, which is similar to the case of the highway bridges.

Punching Shear Strength of Reinforced Concrete Bridge Decks with LB-DECK (LB-DECK를 이용한 철근콘크리트바닥판의 펀칭전단강도)

  • Youn, Seok-Goo;Lee, Jae-Hong;Cho, Sun-Kyu;Jeong, Jae-Dong;Won, Yong-Suk
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.390-393
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    • 2006
  • LB-DECK is used for both of permanent formwork and structural component with cast-in place concrete of concrete bridge decks. Current Korean design code recommends that concrete bridge deck with precast concrete panels have to be designed only using conventional flexural design method and does not allow the empirical design method which is based on punching shear strength of bridge deck. This paper present experimental test results of punching shear strength of concrete bridge decks with LB-DECKs. Six full-scaled concrete bridge decks, which are designed with the empirical design method, are fabricated with variation of girder spacings. Test results are presented in the paper and compared with the code predictions of ACI 318, CEB-FIP MC90. Based on the test results, it is proposed that LB-DECK is suitable to apply the empirical design method for concrete bridge decks.

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3-D Behavior and Strut-and-Tie Model Analysis of Diaphragm in PSC Train Bridge (PSC철도교량 격벽부의 3차원 거동 및 스트럿-타이 모델 해석)

  • 송하원;변근주;김형운;김영훈
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.564-571
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    • 1998
  • The function of diaphragms at abutments and piers of prestressed concrete (PSC) box girder train bridge is to transfer forces from the superstructure onto bearings or column and to stiffen the superstructure cross-section against in-plane deformation. Due to large stress disturbance at diaphragm, the design for the diaphragm using conventional design method is relatively irrational than designs for other structual members. And, due to contribution to boundary condition of deck slab by the diaphragm, the behavior of deck slab near the diaphragm is different from behavior of the deck slab obtained from two dimensional analysis of the bridge, which is basis far the design of deck slab. In this paper, three dimensional behavior of deck slab near diaphragm of PSC box girder train bridge constructed by the precast span method are analyzed by using three dimensional finite element modeling. Then, strut-and-tie model is applied to design the diaphragm of PSC box girder train bridge. The modeling techniques in this paper can be applied effectively to examine the causes of cracks at deck slab near diaphragm and to design diaphragm rationally.

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Behavior of full-scale prestressed pile-deck connections for wharves under cyclic loading

  • Blandon, Carlos A.;Krier, Christopher J.;Restrepo, Jose I.
    • Earthquakes and Structures
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    • v.16 no.4
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    • pp.455-468
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    • 2019
  • The behavior of pile-deck connections of pile-supported marginal wharfs subjected to earthquake loading is of key importance to ensure a good performance of this type of structures. Two precast-pretensioned pile-deck connections used in the construction of pile-supported marginal wharfs were tested under cyclic loading. The first is a connection with simple reinforcement details and light steel ratio developed for use where moderate pile-deck rotation demands are expected in the wharf. The second is specifically developed to sustain the large rotation, shear force and bending moment demands, as required for the shortest piles in a marginal wharf. Data obtained from the test program is used in the paper to calibrate an equivalent plastic hinge length that can be incorporated into nonlinear analysis models of these structures when prestressed pile-deck connections with duct embedded dowels are used.

Development of Mechanical Construction Method of Road Deck Middle Slab of Double Deck Tunnel in Great Depth (대심도 복층터널 중간슬래브의 기계화 시공법 개발)

  • Lee, Doo Sung;Kim, Young Jin;Kim, Tae Kyun;Kim, Chang Yeong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.3
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    • pp.451-460
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    • 2019
  • It is critical for Korea to make effective use of limited space as it has dense population and high traffic volume compared to its terrestrial area. To resolve this issue, diverse types of underground structures have increasingly been applied so far, and one of the most representative structures is double-deck tunnel. The construction period of the middle slab in the double deck tunnel constructed at the great depth can be considered as an important part after the tunnel lining construction in the whole process. In order to minimize the construction period required for construction of the middle slab in the double deck tunnel, it was proposed a method of the precast intermediate slab. In this study, it is suggested a mechanical construction process with dedicated equipments developed to improve the safety and the workability of erection of the precast middle slab than the current construction method using the existing mobile crane.