• Title/Summary/Keyword: pre-cracking

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The effect of particle size on the edge notched disk (END) using particle flow code in three dimension

  • Haeri, Hadi;Sarfarazi, Vahab;Zhu, Zheming;Marji, Mohammad Fatehi
    • Smart Structures and Systems
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    • 제22권6호
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    • pp.663-673
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    • 2018
  • In this study, the effect of particle size on the cracks propagation and coalescence or cracking pattern of the edge notched disc specimens are investigated. Firstly, calibration of PFC3D was performed using Brazilian experimental test output. Then micro parameters were used to build edge notched disc specimen. The horizontal wall of the assembly is let to move downward with a standard low speed of 0.016 m/s. The numerical results show that the tensile cracks are dominant failure pattern for the modeled discs. These tensile cracks initiate from the pre-existing notch tip and propagate parallel to the loading direction then interact with the upper boundary of the modeled specimen. As the size of the balls (ball diameter) decrease the number of tensile cracks increase. The tensile fracture toughness of the samples also decreases as the particle size increases. Understanding the crack propagation and crack coalescence phenomena in brittle materials such as concretes and rocks is of paramount importance in the stability analyses for engineering structures such as rock slopes, underground structures and tunneling.

컨테이너선의 후 물재 용접부 취성 균열 전파에 대한 FCAW와 SAW의 비교 특성에 관한 연구 (Comparison of the Characteristics of FCAW and SAW for the Brittle Crack Propagation of Welded Parts of BCA Steel in Container Ships)

  • 최경신;이상훈;최정주
    • 한국기계가공학회지
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    • 제20권3호
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    • pp.24-32
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    • 2021
  • The size of container ships is increasing to increase the cargo loading capacity. However, container ships are limited in terms of the hull longitudinal strength. To overcome this limitation, brittle crack arrest steel can be used. This study was aimed at examining the influence of the heat input on the welding procedures of flux cored arc welding and submerged arc welding. In the experiment, the crack tip opening displacement test, which pertains to a parameter of fracture mechanics, was performed, and a 3-point bending tester was adopted. Based on the results, the crack measurement method was presented, and the stress expansion coefficient value for the pre-fatigue crack length was derived according to the heat input after the pre-cracking length was measured. It was noted that the heat input affected the crack tip opening displacement of brittle crack arrest steel.

WELD REPAIR OF GAS TURBINE HOT END COMPONENTS

  • Chaturvedi, M.C.;Yu, X.H.;Richards, N.L.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.235-243
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    • 2002
  • Ni-base superalloys are used extensively in industry, both in aeroengines and land based turbines. About 60% by weight of most modern gas turbine engine structural components are made of Ni-base superalloys. To satisfy practical demands, the efficiency of gas turbine engines has been steadily and systematically increased by design modifications to handle higher turbine inlet or firing temperatures. However, the increase in operating temperatures has lead to a decrease in the life of components and increase in costs of replacement. Moreover, around 80% of the large frame size industrial/utility gas turbines operating in the world today were installed in the mid-sixties to early seventies and are now 25 to 30 years old. Consequently, there are greater opportunities now to repair and refurbish the older models. Basically, there are two major factors influencing the weldability of the cast alloys: strain-age cracking and liquation cracking. Susceptibility to strain-age cracking is due to the total Ti plus AI content of the alloy; Liquation cracking is due either to the presence of low melting constituents or constitutional liquation of constituents. Though Rene 41 superalloy has 4.5wt.% total Ti and Al content and falls just below the safe limit proposed by Prager et al., controlled grain size and special heat treatments are needed to obtain crack-free welds. Varying heat treatments and filler materials were used in a laboratory study, then the actual welding of service parts was carried out to verity the possibility of crack-tree weld of components fabricated from Rene 41 superalloy. The microstructural observations indicated that there were two kinds of carbides in the FCC matrix. MC carbides were located along the grain boundaries, while M$_{23}$C$_{6}$ carbide was located both inter and intra granularly. Two kinds of filler materials, Rene 41 and Hastelloy X were used to gas tungsten arc weld a patch into the sheet metal, along with varying pre-weld heat treatments. The microstructure, hardness and tensile tests were determined. The service distressed parts were categorized into three classes: with large cracks, with medium cracks and with small or no visible cracks. No significant difference in microstructure among the specimens was observed. Specimens were cut from the corner and the straight edge of the patch repair, away from the corner. The only cracks present were found to be associated with inadequate surface preparation to remove oxidation. Guidelines for oxide removal and the welding procedures developed in the research enabled crack-free welds to be produced.d.

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프리스트레스트 경량 콘크리트 보의 휨 거동에 대한 부분 프리스트레싱비와 유효 프리스트레스의 영향 (Effect of Partial Prestressing Ratio and Effective Prestress on the Flexural Behavior of Prestressed Lightweight Concrete Beams)

  • 양근혁;문주현;변항용
    • 콘크리트학회논문집
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    • 제23권1호
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    • pp.39-48
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    • 2011
  • 이 연구에서는 상부 2점 집중하중을 받는 프리텐션 경량 콘크리트 보의 휨 거동을 부분 프리스트레싱 비와 긴장재의 유효 프리스트레스에 따라 평가하였다. 절건비중 1,770 $kg/m^3$의 경량 콘크리트 설계강도는 35 MPa이었으며, 항복강도 383 MPa의 일반 이형철근과 인장강도 2,040 MPa의 3연선을 각각 주 인장철근과 프리스트레싱 긴장재로 사용하였다. 실험 결과, 프리텐션 경량 콘크리트 보의 휨 내력은 부분 프리스트레싱 비의 증가와 함께 증가하지만 긴장재의 유효 프리스트레스에는 거의 영향을 받지 않았다. 동일 휨 보강지수에서 프리텐션 경량 콘크리트 보의 무차원 휨 내력은 Harajli and Naaman 및 Bennet에 의해 실험된 프리텐션 보통중량 콘크리트 보와 비슷한 수준이었다. 한편 프리텐션 경량 콘크리트 보의 변위 연성비는 부분 프리스트레싱 비의 감소와 함께 그리고 유효 프리스트레스의 증가와 함께 증가하였다. 프리텐션 경량 콘크리트 보의 하중-변위 관계는 비선형 2차원 해석모델에 의해 적절하게 평가될 수 있었다. 또한 프리텐션 경량 콘크리트 보의 휨 균열 내력 및 최대 휨 내력은 각각 탄성이론 및 ACI 318-08의 등가응력블록과 긴장재의 응력평가 식을 이용하여 안전측에서 예측될 수 있었다.

시트양생 및 파이프 쿨링에 의한 매스콘크리트 구조물의 온도제어 (Temperature Control of Mass-Concrete Structure with Pipe Cooling or Sheet Curing.)

  • 차홍윤;김은경;김래현;신치범
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1995년도 봄 학술발표회 논문집
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    • pp.263-267
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    • 1995
  • The usual methods for the temperature control of mass-concrete structures include the use of low-heat cement, pre-cooling, post-cooling, or sheet curing. In order to control the heat of hydration during the construction of mass-concrete structures, the combination of the above methods is commonly employed. For the construction of mass-concrete structures such as massive pier or anchor, it is necessary to control the curing temperature with pipe cooling. In this study, the method of analysis on the effect of pipe of was proposed to prevent the thermal cracking due to heat of hydration In addition the effect of covering the concrete surface with blanket insulation was investigated. The results of the present study may be useful for the prediction of curing temperature of mass-concrete structures and the reasonable construction management.

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Numerical Analysis on the Die Pad/Epoxy Molding Compound(EMC) Interface Delamination in Plastic Packages under Thermal and Vapor Pressure Loadings

  • Jin Yu
    • 마이크로전자및패키징학회지
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    • 제5권2호
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    • pp.37-48
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    • 1998
  • The popcorn cracking phenomena in plastic IC packages during reflow soldering are investigated by considering the heat transfer and moisture diffusion through the epoxy molding compound(EMC) along with the mechanics of interface delamination. Heat transfer and moisture diffusion through EMC under die pad are analyzed by finite difference method (FDM)during the pre-conditioning and subsequent reflow soldiering pro-cess and the amounts of moisture mass and vapor pressure at delaminated die pad/ EMC interface are calculated as a function of the reflow soldering time. The energy release rate stress intensity factor and phase angle were obtained under various loading conditions which are thermal crack face vapor pressure and mixed loadings. It was shown that thermal loading was the main driving force for the crack propagation for small crack lengths but vapor pressure loading played more significant role as crack grew.

Hypoelastic modeling of reinforced concrete walls

  • Shayanfar, Mohsen A.;Safiey, Amir
    • Computers and Concrete
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    • 제5권3호
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    • pp.195-216
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    • 2008
  • This paper presents a new hypoelasticity model which was implemented in a nonlinear finite element formulation to analyze reinforced concrete (RC) structures. The model includes a new hypoelasticity constitutive relationship utilizing the rotation of material axis through successive iterations. The model can account for high nonlinearity of the stress-strain behavior of the concrete in the pre-peak regime, the softening behavior of the concrete in the post-peak regime and the irrecoverable volume dilatation at high levels of compressive load. This research introduces the modified version of the common application orthotropic stress-strain relation developed by Darwin and Pecknold. It is endeavored not to violate the principal of "simplicity" by improvement of the "capability" The results of analyses of experimental reinforced concrete walls are presented to confirm the abilities of the proposed relationships.

Nonlinear shear strength of pre-stressed concrete beams

  • Rahai, Alireza;Shokoohfar, A.
    • Structural Engineering and Mechanics
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    • 제41권4호
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    • pp.441-458
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    • 2012
  • The shear strength is an important factor in the design of prestressed concrete beams. Therefore, researchers have utilized various methods to determine the shear strength of these elements for the design purposes. To evaluate some of the proposed theoretical methods, numerous models of post-tensioned beams with or without vertical prestressing are selected and analyzed using the finite element method and assuming nonlinear behavior for the materials. In this regard the validity of modeling is evaluated based on some tests results. In the second part of the study two beam specimens are built and tested and their load-deformation curve and cracking pattern are studied. The analytical results consist of compressive strut slope and mid span load deflection are compared with some experimental results, and the results of some codes' formulas. Finally comparing the results of nonlinear analysis with the experimental values, a new formula is proposed for determining strut slopes in prestressed concrete beams.

Near Net Shape Processing of RE-Ba-Cu-O Bulk Superconductors

  • Murakami, M.;Fujishiro, M.;Miyazaki, T.;Nariki, S.;Sakai, N.;Hirabayashi, I.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1319-1320
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    • 2006
  • Several practical applications of melt-textured bulk superconductors require the complex-shaped products such as curved, ring-shaped, and drilled blocks rather than simple shaped pellets. However, melt-textured bulk superconductors are often damaged when they are cut, grinded, or drilled. With the aim of reducing such damages, we have investigated the preparation of the complex-shaped bulk superconductors by previously machining binder-added precursors and pre-sintered precursors. We could produce various complex-shaped bulk superconductors without cracking from these machined precursors

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Path-dependent three-dimensional constitutive laws of reinforced concrete -formulation and experimental verifications-

  • Maekawa, Koichi;Irawan, Paulus;Okamura, Hajime
    • Structural Engineering and Mechanics
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    • 제5권6호
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    • pp.743-754
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    • 1997
  • A three-dimensional constitutive modeling for reinforced concrete is presented for finite element nonlinear analysis of reinforced concrete. The targets of interest to the authors are columns confined by lateral steel hoops, RC thin shells subjected to combined in-plane and out-of-plane actions and massive structures of three-dimensional (3D) extent in shear. The elasto-plastic and continuum fracture law is applied to pre-cracked solid concrete. For post cracking formulation, fixed multi-directional smeared crack model is adopted for RC domains of 3D geometry subjected to monotonic and reversed cyclic actions. The authors propose a new scheme of decomposing stress strain fields into sub-planes on which 2D constitutive laws can be applied. The proposed model for 3D reinforced concrete is experimentally verified in both member and structural levels under cyclic actions.