• 제목/요약/키워드: powder casting

검색결과 235건 처리시간 0.028초

수성 알루미나/탄화규소 슬러리의 동결주조와 층상복합체의 제조: (I) 슬러리의 분산과 유동성 (Freeze Casting of Aqueous Alumina/Silicon Carbide Slurries and Fabrication of Layered Composites: (I) Dispersion and Rheology of Slurries)

  • 양태영;조용기;김영우;윤석영;박홍채
    • 한국세라믹학회지
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    • 제45권2호
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    • pp.99-104
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    • 2008
  • Zeta potential, sedimentation bulk density and rheology in the dispersion system have been studied in terms of solid loading (40-55 vol%), and types of additives. Ammonium polymethacrylate, glycerol, ethoxylated acetylenic diol, and polyvinyl alcohol have been used as the dispersant, cryo-protectant, surfactant, and binder, respectively. Sedimentation density greatly increased upon adding dispersant; the effect was more pronounced with ionic alumina suspension compared with covalent silicon carbide. With further addition of cryo-protectant and surfactant to dispersant, the sedimentation density increased somewhat. The suspension viscosity generally behaviored in an opposite manner to the sedimentation density, i.e., high sedimentation gave low high-shear viscosity, indicative of low order structure formation in the suspended particles. Shear rate rheology in shear rate of $2-300\;sec^{-1}$ showed a shear thinning and its onset began at similar shear rate (${\sim}100\;sce^{-1}$), regardless of solid loading.

도재 전장 금관용 비귀금속 합금의 결합강도에 관한 연구 (A study on the Bond Strength of Non-Precious Alloys Used for the Porcelain Fused to Metal Crown)

  • 김철만;이종혁;조인호
    • 구강회복응용과학지
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    • 제22권3호
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    • pp.203-210
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    • 2006
  • Although porcelain fused to metal crowns made from non-precious metal have good mechanical properties, they also have disadvantages such as the poor biological acceptability and the low corrosional resistance. Titanium is used as the alternative metal for porcelain fused to metal crowns, in spite of difficulties in casting. For that reason non-precious alloy including titanium which is easy to cast is currently used. This study evaluated the bond strength between non-precious alloy including titanium and Ni-Cr alloy. $Tilite^{(R)}V$ as non-precious alloy including titanium, $Rexilium^{(R)}V$ as Ni-Cr alloy and $Omega900^{(R)}$ and $Vintage(Regular)^{(R)}$ as porcelain powders were used. The results were as follows. 1. In comparison with the kind of alloy, the bond strength of $Tilite^{(R)}V$ was lower than that of $Rexilium^{(R)}V$. There was no significant difference between two groups. 2. In comparison with the kind of porcelain powder, the bond strength of $Omega900^{(R)}$ was higher than that of $Vintage(Regular)^{(R)}$ in $Tilite^{(R)}V$. There was significant difference between two groups(p < 0.05).

Influence Study of Aluminum Dross on Polypropylene Matrix-Polymer Composite Material Properties

  • Kongchatree, Khanob;Yaemphuan, Paiboon;Kaewwichit, Jesada;Roybang, Waraporn;Kimapong, Kittipong
    • International Journal of Advanced Culture Technology
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    • 제3권1호
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    • pp.138-144
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    • 2015
  • This paper is aimed to study the influence of aluminium dross from Thai aluminum casting factory on polypropylene matrix-polymer composite material properties. The summarized experimental results are as follows. An increase in the amount of aluminum dross polymer composite material affected to increase hardness, modulus of elasticity and abrasion resistance. However, the increase of the aluminum dross had no effects to change the yield strength and the melting temperature of the polymer composite material. The aluminum dross also affected to form the crystallinity at $117-122^{\circ}C$ and directly increased the rigid property of the composite materials. The microstructure examination revealed that the aluminum dross was located in a polymer matrix and affected to increase the dark colour of the polymer composite material.

$Li_2CO_3$가 첨가된 BST후막의 열처리조건에 따른 유전특정 (Effect of the Addition of $Li_2CO_3$ on Dielectric Properties of Barium Strontium Titanate Thick Film with Annealing Condition)

  • 전소현;김인성;송재성;민복기;윤존도
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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    • pp.311-312
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    • 2006
  • The dielectric Properties of add $Li_2CO_3$ to ($Ba_{0.6}Sr_{0.4})TiO_3$ powder in this research, made thick film by tape casting method and annealing at $970^{\circ}C$ for 2 hours each from the $O_2$, Ar and O2-plasma atmosphere were investigated. The dielectric Properties of Ar atmosphere was to higher with tunability. The dielectric constant was increased and Curie temperature was shifted to higher temperature with increasing of annealing temperature.

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티탄산 바륨 스트론튬(BaxSr1-xTiO3)에 Li2CO3 첨가한 후막의 저온소결과 가변 유전특성 (Low Temperature Sintering and Tunable Dielectrics Properties of Thick Films added of Li2CO3 on BST)

  • 전소현;김인성;정순종;송재성;윤존도
    • 한국재료학회지
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    • 제16권12호
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    • pp.747-753
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    • 2006
  • (BaSr)$TiO_3$ (BST) thick films were prepared by tape casting method, using $BaTiO_3$ and $SrTiO_3$ powder slurry and their dielectric properties were investigated. With an additive, $Li_2CO_3$, the sintering temperature was lowered by $200^{\circ}C$. Sintering density was 5.7 g/$cm^3$ and the BST thick films exhibited a maximum dielectric constant, tunability at temperatures near phase transition point. Whilst their characteristics were deteriorated above the phase transition temperature, they were unchanged below the phase transition temperature, which is presumedly due to the acceleration of $90^{\circ}$ domain formation, its contribution to the relaxation of internal stress and the increase in sintering according to the replacement of Li.

급속소결에 의한 HA가 첨가된 Ti-Nb-HA 복합재료의 제조 및 생체재료 특성 (Fabrication and Biomaterial Characteristics of HA added Ti-Nb-HA Composite Fabricated by Rapid Sintering)

  • 우기도;김상혁;김지영;박상훈
    • 대한금속재료학회지
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    • 제50권1호
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    • pp.86-91
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    • 2012
  • Ti-6Al-4V extra low interstitial (ELI) alloy has been widely used as an orthopedic implant material because of its excellent biocompatibility, corrosion resistance and mechanical properties. However, V-free titanium alloys such as Ti-6%Al-7%Nb and Ti-5%Al-2.5%Fe have recently been developed because of the toxicity of V. Hydroxyapatite (HA) is used as a coating material on Ti or Ti biomaterials due to its good biocompatibility. However, HA coated on Ti alloy causes a problem for tissue by peeling off during usage. Therefore, such peeling off during long time usage can be suppressed by adding HA in Ti or Ti alloy composites. The aim of this study was to manufacture an ultra fine grained (UFG) Ti-Nb-HA bulk alloy, which is usually difficult to fabricate using melting and casting technology, by rapid sintering process using high energy mechanical milled (HEMM) powder.

고온 액상 성형용 금형 수명 향상을 위한 TiAlCrSiN 코팅의 특성 (Characteristics of TiAlCrSiN coating to improve mold life for high temperature liquid molding)

  • 여기호;박은수;이한찬
    • 한국표면공학회지
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    • 제54권5호
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    • pp.285-293
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    • 2021
  • High-entropy TiAlCrSiN nano-composite coating was designed to improve mold life for high temperature liquid molding. Alloy design, powder fabrication and single alloying target fabrication for the high-entropy nano-composite coating were carried out. Using the single alloying target, an arc ion plating method was applied to prepare a TiAlCrSiN nano-composite coating had a 30 nm TiAlCrSiN layers are deposited layer by layer, and form about 4 ㎛-thickness of multi-layered coating. TiAlCrSiN nano-composite coating had a high hardness of about 39.9 GPa and a low coefficient of friction of less than about 0.47 in a dry environment. In addition, there was no change in the structure of the coating after the dissolution loss test in the molten metal at a temperature of about 1100 degrees.

Effects of the Pore Size of Graphite on the Mechanical Properties and Permeability of a Porous Nozzle for Continuous Casting Process

  • Cho, Yong-Ho;Kim, Juyoung;Yoon, Sanghyeon;Lee, Heesoo
    • 대한금속재료학회지
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    • 제49권7호
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    • pp.530-534
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    • 2011
  • To analyze the effect of the pore size of graphite in a pore-forming agent, graphite was added to porous ceramics of $Al_2O_3-SiO_2-ZrO_2$ systems. The graphite had 45~75, 100~125, 150~180, and 75~180${\mu}m$ dimensions. The properties of the ceramics, such as apparent porosity, density, dynamic elastic modulus, mechanical strength, and permeability, were investigated. The average pore size increased from 15.35${\mu}m$ to 22.32${\mu}m$ with the increase of the graphite size. The sample with the largest average pore size showed the highest mechanical strength and gas permeability. This was due to the sample with the largest pore size at the same porosity having fewer pores and larger distance between the pores than the sample with the smallest pore size, making cracks less likely to propagate. In addition, the large pore size reduced the repulsive power originating from the drag force between the gas and internal pore walls.

고려시대의 청동 주물에서 관찰되는 불순물(Cu2S) 특성 연구 (A Study of the Microstructure and Impurity Characteristics of Cast Bronze in Koryo Period)

  • 최정은
    • 보존과학회지
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    • 제32권3호
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    • pp.313-320
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    • 2016
  • 청동으로 주조된 공예품의 금속 조직학적 연구를 통해 그 내부에 관찰되는 불순물을 추측하고, 그 물질의 특성을 파악하여 향후 제련 및 과거 청동 주물 제조 방법 및 재료 연구의 기초데이터를 제공하는 것을 목적으로 한다. 분석에는 SEM-EDS, XRD, 광학현미경을 이용하였다. 분석 결과, 3점의 시료는 ${\alpha}$상, ${\delta}$상, Pb, 불순물 입자인 $Cu_2S$의 4개의 상으로 이루어져 있으며, $Cu_2S$입자는 황동광을 제련하였을 때 생기는 제련 중간 발생물로 추측된다. 이 입자는 Pb와 인접하여 주로 관찰되며, ${\delta}$상 내부에서 관찰되는 경우도 있었다. $Cu_2S$의 입자 특성을 파악하기 위하여 1) 고려경 파편 및 2) $Cu_2S$와 Pb을 1273 K에서 녹여 $10^{\circ}C/min$의 속도로 냉각시켰다. 두 가지 실험으로 공통적으로 검은색 연기가 발생하였으며, 이 연기를 분석한 결과 PbS이었다. $Cu_2S$와 Pb을 반응 시킨 실험에서는 $Cu_2S+Pb{\rightarrow}PbS{\uparrow}+2Cu$의 반응식을 얻었다.

축전지 사업장에서 공기 중 납 농도의 변화에 관한 연구 (A study on the change of air lead concentrations in lead-acid battery plants)

  • 최승현;김남수;김진호;조광성;함정오;안규동;이병국
    • 한국산업보건학회지
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    • 제17권4호
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    • pp.261-271
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    • 2007
  • To provide necessary information for future environmental monitoring of storage batteries in Korea, authors analyzed environmental monitoring dataset of air lead concentration of 12 storage battery industries measured during 1989-2006. We calculated geometric mean and standard deviation with minimum and maximum value of each year dataset. Air lead concentration data were analyzed according to year of measurement, type of grid manufacturing method (grid casting type or expander type), size of industries and type of operation (casting, lead powder & pasting, assembly and others). The geometric mean and standard deviation of all lead industries for overall 18 years were $72{\mu}g/m^3$ and 3.65 with minimum of $6{\mu}g/m^3$ and maximum of $7,956{\mu}g/m^3$. The geometric mean air lead concentrations of years between 1989-1999 were above the Korean PEL($50{\mu}g/m^3$), whereas those of years after year 2000 were below the Korean PEL showing 50% of it. The geometric mean concentration of air lead was significantly lower in expander method battery industries than that of grid method battery industries and was lower in large sized battery industries than small & medium sized ones throughout the whole 18 years period. The distributions of over PEL($50{\mu}g/m^3$) were decreased by the years of environmental monitoring and those were lower in expander method battery industries than grid method battery industries. The significant reduction of mean air lead concentration during last 10 years may be induced partly due to more active environmental engineering control and new introduction of new operation in grid method battery industries, but may be also influenced by non-engineering method such as reduction of operation hours or reduction of exposure time during actual environmental measurement by industrial hygienist which is not concrete evidence, but just circumstantial evidence.